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As Nr. 1 robot manufacturer worldwide, FANUC Robotics is offering a large range of advanced solutions in arc welding.
ROBOTS: The Arc Mate (5kg to 20kg payload) and the M-710iC robot series (20kg to 70kg), offer a reach that goes from 700mm to more than 3 meters. This enables very small as well as very large parts welding.
Extensions:
- 1-axis and 2-axes positionners (300 to 500kg payload) for large part welding, with high speed and high acceleration
- Arc Welding solution arm, to avoid interferences between robot arm and torch
- Offline programming system ROBOGUIDE with WELDPRO package
- FANUC ServoTorch as fully-integrated, servo-controlled, wrist-mounted, four-roll (4) "Pull" wire feeder.
VISION: With FANUC Vision (PC-based or integrated in the R-J3iC controller), the robots can weld parts in a much more flexible way, in single or multiple arm configuration.
SOFTWARE: welding robots are provided with the Arc Tool software, designed to simplify and standardize the setup and operation of arc welding applications with following features:
- Plug&Play welding equipment setup
- Automatic wire stick detection and reset
- Powerful diagnostics functions
- weaving (standard with R-J3iC), Touch Sensing, Root Pass Memorisation ...
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Bug-o Gantry and Side Beam Units are custom designed assemblies that are used in a variety of applications such as automated seam welding, beam and stiffener fabrication as well as cutting applications such as stripping and edge preparation
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Dedicated to applications where highest accuracy and rapidity are required, as assembly, handling, and arc welding processes.
· Up to 16 kg payload
· High repeatability: 0.05 mm
· Cables way internal to the axis 1
· No motor on the wrist
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Specially adapted to arc welding, KUKA's ARC robots offer optimized solutions at attractive prices. Having a payload capacity of 6 kg and a reach of up to 1.9 m, the robots can access even hard-to-reach weld seams with the welding equipment.
KR 6 ARC
With the KR 6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its payload of 6 kg, it has sufficient reserves for mounting the welding equipment on the robot.
KR 16 L6 ARC
With the KR 16 L6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its enormous reach of up to 1.9 m, it can access even the most distant weld seams.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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Welding automation gives you advantages such as high quality, capacity and of course a much higher productivity.
At ESAB we develop and manufacture a wide range of mechanized and automated welding applications to meet any need for a special solution you might have.
Have a look at our solutions for plasma arc welding but welding up to 8 mm, our Submerged arc welding stations or maybe our mechanised (orbital) TIG equipment for tubes or pipes.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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· Up to 200-kg payload.
· Hollow Wrist with integrated dressing:
- unique and excellent solution for spot welding.
- 20% saving of field programming hours.
- lower Life Cycle Cost: up to 2.000 Euro/robot/year.
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Specially adapted to arc welding, KUKA's ARC robots offer optimized solutions at attractive prices. Having a payload capacity of 6 kg and a reach of up to 1.9 m, the robots can access even hard-to-reach weld seams with the welding equipment.
KR 6 ARC
With the KR 6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its payload of 6 kg, it has sufficient reserves for mounting the welding equipment on the robot.
KR 16 L6 ARC
With the KR 16 L6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its enormous reach of up to 1.9 m, it can access even the most distant weld seams.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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REIS ROBOTICS delivers complete welding installations for all usual weld methods. On customer’s request the installations may comprise all process components such as power source, torch system, positioners, fixtures and the processing knowledge. Besides the interlinkage of all system elements, of greater importance is the ability to maximize the function of the weld parameters such as weld current, voltage, wire feed and gas mixture.
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We develop and manufacture automation and manipulation equipment for welding of tractors, revolving tables, welding robots and rotators in addition to plasma and orbital welding machines.
Since 1985 Migatronic Automation has improved the competitive power of the Scandinavian metal industry by automating all kinds of welding processes.
Migatronic Automation is specialized in:
welding robots (Fanuc)
welding automates
total solutions
ensuring:
increased efficiency
uniform, high quality
possibility of full documentation
improved working environment
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Modular Robotized solution for selective soldering and treating.
It can be designed with technology:
_ I N D U C T I O N
_ L A S E R
_ H O T I R O N
_ I N F R A R E D
The working plan inside can be:
_Pallets in line
_Drawer pallet
_Rotating table
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ABB robotic welding & joining functionalities guiding you to superior results: Arc Welding; Laser Welding; Plasma Welding; Poke Welding; Spot Welding; Stud Welding; Brazing; Clinching; Hemming; Gluing.
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Our new TA-Series robots meet customers interest especially for welding applications. The work envelopes reach from 1068 mm (TA-1000) to 1895 mm (TA-1900). All robots are available in G2 and WG version.
WG version includes an integrated welding power source with all data processing for Robot, Power source and Wire Feeder via one CPU. This allows outstanding results in welding as well as new features like intergrated Weld Data Management.
The G2 version robots are the same as the WG- robots, but without intergrated welding power source. For excellent welding results we recommend the use of Panasonic full digital welding power sources.
For detailed information please visit our homepage.
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The F-Series Kawasaki robots range from 2Kg up to 60Kg payload. All the robots can be floor, wall or ceiling mounted.
The F-Series robots can be used for handling, arc welding, cleaning, polishing and for extreme environmental conditions such as dust development, for the cold fields.
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Flexibility of plant layout is an important aspect of a Continuous Improvement manufacturing philosophy. The Arc Cell provides your facility with an efficient and productive robotic system which is installed quickly and can be relocated easily. The robot, welding equipment, positioner, and guarding are all mounted to a common frame which can be easily "fork lifted" into position. Connect power, gas, and air to the central distribution point and then simply turn on productivity.
Superior Quality Documentation
Interface to multiple welding equipment manufacturers
Standard Modular Systems
Custom Turnkey Applications
Word Processor Programming
Robot Control Network Capabilities
Direct Factory Support
U.S. Manufacturing Facilities
24 hr customer service with MET-FAB engineering support to answer your process questions
Welding data base in the robot control to store your welding conditions for easy programming
Software designed specifically for MET-FAB applications utilizing MET-FAB hardware interface
Training at Kawasaki’s North American Training Center or at your facility
Multiple Program Simultaneous Operation: S-Logic (similar to a PLC); Main program; PCEX (x3)
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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Robotic Cell Provides Flexible Welding Solutions
The Z-Weld dual fixed-table robotic welding cell is for manufacturers looking to enhance productivity on small- to medium-sized welded parts. Shipped assembled and ready for immediate installation and production, the Z-Weld is particularly suited as an alternative to semi-automatic welding.
Marathon’s Z-Weld is adaptable to all models of robots and welding power supplies and can be pre-programmed to meet specific material and application needs. The cell’s 85 by 105 inch footprint minimizes floor space usage, and its forklift compatible base allows portability for flexible manufacturing layouts.
Designed to provide versatile automation, Marathon’s robotic cell can be used to weld various materials, including aluminum, steel, and stainless. Features include:
• Customer specific power supply and robot
• Two 30 x 40 inch tables mounted on a common machine base
• Manual or automatic doors at load/unload stations
• Full perimeter guarding with maintenance access door
• Air- or water-cooled torch assembly
• WatchdawgTM for Welding
• Torch reamer, exhaust hood, side access doors.
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