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Motoman's ArcWorld, FabWorld, and SpotWorld solutions redefine robotic arc and spot welding with industry-leading performance. By combining Motoman’s advanced technology and products – including multiple robot controllers, super high-speed positioners, leading-edge process technology, and the fastest robots in the industry – you achieve extraordinary production and quality results
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NACHI is dedicated to develope world-class automation solution to enhance our customers productivity, quality and profitability.
With a tightly knit international network, NACHI EUROPE GmbH is excellenty positioned to build your sucess in the European marketplace.
NACHI, the comprehensive mechatronics manufacturer with a long tradition and innovative technology helps you enhance your business potential in Europe.
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Since YASKAWA Electric released the first all-electric industrial robot in Japan in 1977, the MOTOMAN, we have continued to lead the international industrial robot industry.
A wide range of industrial robots has been released since, especially in our core field of welding robots, but also for handling, assembly, painting and cleanroom applications. Today, they are hard at work around the world.
We were one of the first robotics companies to work on semiconductor manufacturing technology, and the development of mechatronic equipment led to the clean/vacuum robot and wafer handling devices. We will continue to develop technology to answer the requirements of shrinking IC geometry and growing wafer size
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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ARC WELDING SOLUTIONS
ARCWORLD – Motoman ArcWorld® solutions are standard, pre-engineered arc welding cells with one to four arc welding robot(s), welding equipment, part positioners and workcell safeguarding that are all fully integrated and designed to work together. Depending on throughput requirements, ArcWorld solutions may have one or two part loading/unloading stations. Models are available for welding parts fixtured on stationary tables from a single side, rotary indexing tables, trunnions, and complex multi-axis positioners. The extensive ArcWorld family has models to accommodate approximately 85% of typical welding applications for a wide variety of part sizes and shapes (generally up to 3 meters long and 1.2 m wide/diameter) at medium to high part volumes.
FABWORLD - designed for large parts (up to 3 or 4 meters long) that require medium- to heavy-deposition welding. Modular FabWorld® is a flexible approach that allows customers to configure the fully integrated robotic arc welding solution that best meets their needs from standard, pre-engineered modules.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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Welding automation by means of a robot manipulator
Maximum economy
- MAXIMUM UTILISATION RATE
- PREMIUM QUALITY
- GREAT FLEXIBILITY
- MINIMUM PREPARATION TIME
- ERGONOMY AND SAFETY
- JUSTIFIED INVESTMENT
- LOW RUNNING COSTS
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Flexibility of plant layout is an important aspect of a Continuous Improvement manufacturing philosophy. The Arc Cell provides your facility with an efficient and productive robotic system which is installed quickly and can be relocated easily. The robot, welding equipment, positioner, and guarding are all mounted to a common frame which can be easily "fork lifted" into position. Connect power, gas, and air to the central distribution point and then simply turn on productivity.
Superior Quality Documentation
Interface to multiple welding equipment manufacturers
Standard Modular Systems
Custom Turnkey Applications
Word Processor Programming
Robot Control Network Capabilities
Direct Factory Support
U.S. Manufacturing Facilities
24 hr customer service with MET-FAB engineering support to answer your process questions
Welding data base in the robot control to store your welding conditions for easy programming
Software designed specifically for MET-FAB applications utilizing MET-FAB hardware interface
Training at Kawasaki’s North American Training Center or at your facility
Multiple Program Simultaneous Operation: S-Logic (similar to a PLC); Main program; PCEX (x3)
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The PerformArc workcells are Panasonic's pre-engineered robotic welding solutions. They come fully assembled and ready to perform - getting you up and running in minutes.
The PerformArc 360S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, high speed servo sweep with three independent servo drives, ferris wheel style, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 43" x 118"
The PerformArc 232 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment.
The PerformArc 212S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 44" x 120"
The PerformArc 132S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two 1100 lb. capacity servo controlled positioners and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and a max part size of 40" x 60".
The PerformArc 122S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two headstock/tailstock 440 lb. capacity servo-controlled positioners, and a fully integrated safety environment.
Accepting a max. payload weight of 440 lbs per side and part sizes up to 34" x 48"
The PerformArc 112S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed, high-capacity 92-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 725 lbs per side and typical part sizes of: 12" x 87", 24" x 76", 36" x 53"
The PerformArc 102S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed 60-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 350 lbs per side and typical part sizes of: 12" x 53", 18" x 45", 24" x 30"
The PerformArc 55 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic inverter welding power supply, a manual turntable and a fully integrated safety environment. Accepting a max. payload weight of 250 lbs per side and a typical part sizes of 12" x 53", 18" x 45", and 24" x 30".
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Welding cells
Innovation fuels the competitive capacity of businesses, supporting their growth and turning them into true engines of the economy.
Technological improvement is the key to conceiving and implementing process transformations that will lead to increased productivity.
Experience gained through hundreds of robotic welding cell applications means customers are assured reliability and expertise. The various MIG, TIG, Plasma, Laser and Resistance welding technologies have further augmented our wealth of field experience, making us well qualified to conduct thorough feasibility analyses and come up with an immediate, ready-to-apply solution.
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