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As Nr. 1 robot manufacturer worldwide, FANUC Robotics is offering a large range of advanced solutions in arc welding.
ROBOTS: The Arc Mate (6kg to 20kg payload) and the M-710iC robot series (20kg to 70kg), offer a reach that goes from 700mm to more than 3 meters. This enables very small as well as very large parts welding.
The new models Arc Mate 100iC, Arc Mate 100iC/6L, Arc Mate 120iC, Arc Mate 120iC/10L have a unique hollow wrist, which allow to route the welding cables and hoses through the J6 axis centre and avoid imnterference between cables, work piece and equipment.
Extensions:
- 1-axis and 2-axes positionners (300 to 500kg payload) for large part welding, with high speed and high acceleration
- Arc Welding solution arm, to avoid interferences between robot arm and torch
- Offline programming system ROBOGUIDE with WELDPRO package
- FANUC ServoTorch as fully-integrated, servo-controlled, wrist-mounted, four-roll (4) "Pull" wire feeder.
VISION: With FANUC Vision (PC-based or integrated in the R-J3iC controller), the robots can weld parts in a much more flexible way, in single or multiple arm configuration.
SOFTWARE: welding robots are provided with the Arc Tool software, designed to simplify and standardize the setup and operation of arc welding applications with following features:
- Plug&Play welding equipment setup
- Automatic wire stick detection and reset
- Powerful diagnostics functions
- weaving (standard with R-J3iC), Touch Sensing, Root Pass Memorisation ...
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Simple, Slim Design is Ideal for Arc Welding – the AII-B4 is the Fastest Robot in the Industry.
Reduced Rear Interference Radius: Rear extension reduced 3.54" (90
mm) from previous model, allowing a more space-saving installation
Servo Shock Sensor:Interference detection sensitivity improved by 40% (from previous model) and control provided for decreasing the interference force, thus reducing collision damage.
Built-in Cable Storage: Neat cable layout prevents them from getting caught during robot operation.
New Shock Sensor Torch: Liner clamping mechanism reduces deviation of wire position caused by changes in the posture of the robot. A metal jacket has been added to further strengthen the torch body.
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Compared to the AX series the new welding robot series AII has increased the performance significantly: The maximum speeds of the individual axes of the manipulator allow higher productivity than the previous models.
Reliable arc start performance for absolute welding quality: A reliable arc start with less welding spatter is only the beginning.
All the highlights at one glance:
* Reduced rear interference radius: Rear extrusion reduced by 90 mm (3.54")
* Avoiding collisions: Interference detection sensitivity improved by 40% (compared to previous model)
* Built-in cable storage: Neat cable layout preventing cable from getting caught during robot operation
* New shock sensor torch: Reduces deviation of wire position caused by changes in the posture of robot
* Working range: For workpieces with standard dimensions
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Dedicated to applications where highest accuracy and rapidity are required, as assembly, handling, and arc welding processes.
· Up to 16 kg payload
· High repeatability: 0.05 mm
· Cables way internal to the axis 1
· No motor on the wrist
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Specially adapted to arc welding, KUKA's ARC robots offer optimized solutions at attractive prices. Having a payload capacity of 6 kg and a reach of up to 1.9 m, the robots can access even hard-to-reach weld seams with the welding equipment.
KR 6 ARC
With the KR 6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its payload of 6 kg, it has sufficient reserves for mounting the welding equipment on the robot.
KR 16 L6 ARC
With the KR 16 L6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its enormous reach of up to 1.9 m, it can access even the most distant weld seams.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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PANASONIC TB Robot Series
The TB - Robot Series consists of the TB-1400 and TB-1800 robot. Both are available as WG version (TAWERS System with integrated pulse inverter power source) as well as G2 version (TB - Robot with external full digital Panasonic power source).
The TB - Series was developed for the automotive industry, providing improved accessibility into jig areas. For general industry applications the TB arm configuration gives greater accessibility into complex workpiece components.
The TB - Robot benefits from an integrated torch cable, passing through the centre of the upper arm and fixing to the wrist flange. This configuration ensures the torch cable is positioned to a known location, removing the risk of cable collision conflicts. “Offline” generated program files match consistently the real life “on line” program posture positions, providing improved cable protection and allowing multiple robots to work in narrow space.
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The AII-B4L Robot provides with is Through-arm Cable design incredible welding performance, operability and maintainability for the Ideal Arc Welding Solution.
Two Arm Lengths available: Standard and Long Reach From small to large workpieces, our robots can meet your application needs.
Ideal for Offline Teaching: Since coaxial cable is routed inside the arm, cable interference is no longer a factor to consider during offline teaching with a PC. This allows easier adoption of the offline program to the actual workpiece.
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TAWAERS(The Arc Welding Robot Systemi)
Robot controller directly controls welding power circuit...
* Drastically reduced spatter generation by SP-MAG welding method and secondary switching control
* Higher performance manipulator with sensitive collision guard
* Advanced software high speed waveform control technology and 100kHz super high speed inverter
* Weld monitor function monitors Weld curren, voltage, with feed speed etc. constantly and indicates warning if the defect occurred.
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TAWERS™ arc welding robots are the culmination of years of research combining the new line of high performance TA series manipulators with the latest generation WG welders, fused together using EAC™ technology.
This next generation robotic welding solution is offered in a broad range of models to maximize your productivity through world-class advancements unique to the TAWERS platform. The TA-****WG series is optimized for speed, increased acceleration, and a high rigidity FEA optimized design. These advances are combined with innovative robot welder communication, industry-leading welding technologies and effective software and hardware improvements.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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Panasonic KF-350 and KF-500
Cost-efficient. Clean. Consistent.
The Panasonic KF series power supplies provide simple, efficient and dependable operation. They are designed to maximize welding performance while minimizing spatter. A special idle power saving circuit also reduces power consumption, which ensures lower operating costs.
For most conventional applications the KF-350/500 has an exceptionally low total cycle cost compared to other welding packages.
Each package incorporates a power supply, wire feeder and remote control pendant.
Features & Benefits
- Includes idle "power saving circuit" - reducing power consumption as well as operating costs
- Runs in low noise level
- Trigger latching capability on long welds to reduce operator fatigue
- Excellent welding performance for Argon mixed gases and 100% CO2
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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QS-AW Collision Sensor
The QS-AW is a dynamically variable collision sensor that operates on an air pressure system.
A regulated air supply provides positive, variable pressure to hold the collision sensor rigid during normal operation. At impact, the air chamber seal is opened, immediately signaling the system controller.
Factory-proven and engineered to withstand the harsh realities of these applications, QS-AW is the collision sensor specifically designed for arc welding, plasma cutting and laser cutting.
Key Benefits
-Positive, variable air pressure to hold the QS-AW rigid during normal operation, resulting in more accurate welds and cuts
-Permanent repeatability
-Detects angular, rotational and compressive forces
-Common mounting flange to work with a variety of torches
-Flat plate or stem mount available
-Built-in harsh environment shielding
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QS-AW Collision Sensor
The QS-AW is a dynamically variable collision sensor that operates on an air pressure system.
A regulated air supply provides positive, variable pressure to hold the collision sensor rigid during normal operation. At impact, the air chamber seal is opened, immediately signaling the system controller.
Factory-proven and engineered to withstand the harsh realities of these applications, QS-AW is the collision sensor specifically designed for arc welding, plasma cutting and laser cutting.
Key Benefits
-Positive, variable air pressure to hold the QS-AW rigid during normal operation, resulting in more accurate welds and cuts
-Permanent repeatability
-Detects angular, rotational and compressive forces
-Common mounting flange to work with a variety of torches
-Flat plate or stem mount available
-Built-in harsh environment shielding
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