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ARC WELDING SOLUTIONS
ARCWORLD – Motoman ArcWorld® solutions are standard, pre-engineered arc welding cells with one to four arc welding robot(s), welding equipment, part positioners and workcell safeguarding that are all fully integrated and designed to work together. Depending on throughput requirements, ArcWorld solutions may have one or two part loading/unloading stations. Models are available for welding parts fixtured on stationary tables from a single side, rotary indexing tables, trunnions, and complex multi-axis positioners. The extensive ArcWorld family has models to accommodate approximately 85% of typical welding applications for a wide variety of part sizes and shapes (generally up to 3 meters long and 1.2 m wide/diameter) at medium to high part volumes.
FABWORLD - designed for large parts (up to 3 or 4 meters long) that require medium- to heavy-deposition welding. Modular FabWorld® is a flexible approach that allows customers to configure the fully integrated robotic arc welding solution that best meets their needs from standard, pre-engineered modules.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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Flexibility of plant layout is an important aspect of a Continuous Improvement manufacturing philosophy. The Arc Cell provides your facility with an efficient and productive robotic system which is installed quickly and can be relocated easily. The robot, welding equipment, positioner, and guarding are all mounted to a common frame which can be easily "fork lifted" into position. Connect power, gas, and air to the central distribution point and then simply turn on productivity.
Superior Quality Documentation
Interface to multiple welding equipment manufacturers
Standard Modular Systems
Custom Turnkey Applications
Word Processor Programming
Robot Control Network Capabilities
Direct Factory Support
U.S. Manufacturing Facilities
24 hr customer service with MET-FAB engineering support to answer your process questions
Welding data base in the robot control to store your welding conditions for easy programming
Software designed specifically for MET-FAB applications utilizing MET-FAB hardware interface
Training at Kawasaki’s North American Training Center or at your facility
Multiple Program Simultaneous Operation: S-Logic (similar to a PLC); Main program; PCEX (x3)
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The PerformArc workcells are Panasonic's pre-engineered robotic welding solutions. They come fully assembled and ready to perform - getting you up and running in minutes.
The PerformArc 360S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, high speed servo sweep with three independent servo drives, ferris wheel style, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 43" x 118"
The PerformArc 232 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment.
The PerformArc 212S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 44" x 120"
The PerformArc 132S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two 1100 lb. capacity servo controlled positioners and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and a max part size of 40" x 60".
The PerformArc 122S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two headstock/tailstock 440 lb. capacity servo-controlled positioners, and a fully integrated safety environment.
Accepting a max. payload weight of 440 lbs per side and part sizes up to 34" x 48"
The PerformArc 112S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed, high-capacity 92-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 725 lbs per side and typical part sizes of: 12" x 87", 24" x 76", 36" x 53"
The PerformArc 102S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed 60-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 350 lbs per side and typical part sizes of: 12" x 53", 18" x 45", 24" x 30"
The PerformArc 55 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic inverter welding power supply, a manual turntable and a fully integrated safety environment. Accepting a max. payload weight of 250 lbs per side and a typical part sizes of 12" x 53", 18" x 45", and 24" x 30".
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Welding cells
Innovation fuels the competitive capacity of businesses, supporting their growth and turning them into true engines of the economy.
Technological improvement is the key to conceiving and implementing process transformations that will lead to increased productivity.
Experience gained through hundreds of robotic welding cell applications means customers are assured reliability and expertise. The various MIG, TIG, Plasma, Laser and Resistance welding technologies have further augmented our wealth of field experience, making us well qualified to conduct thorough feasibility analyses and come up with an immediate, ready-to-apply solution.
click on the images to enlarge
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E/R82 & P85: The best range of ruggedized M8 sensor for assembly lines
Robust Metal M8 sensor
Perfectly sealed IP67
Through beam (E/R 82) or Direct Sensing (P85)
Simple: No adjustment
Sensing range:
- E/R82 = 2m
- P85 = 5cm
Cable or M8 connector
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VIRSENSORS is Dalmatic range of photocells for primarly the industrial door industry.The sensors come in a standard version RA/TA, a self-contain RS/TS and a safety edge self-contain RSS/TSS.
SMALL DIMENTIONS AND EXTENSIVE REACH
The combination of extremely small sensors dimensions of Ø10 L30mm and a reach of up to 25 m (TA/RA) & 12 m (TS/RS), facillitates that the sensors can be built into any machine even in locations with very poor accessibility.
INTENSITIVE TO DIRT AND DUST
A dirty/dusty environment is not normally associated with the use of photo cells. Only Ø5 mm of the sensor's Ø10 mm surface forms the light sensitive part. This lins free design creates a light sensitivity, whitch results in surface build dirt/dust being easily penetrated.
SETTING AND VIBRATIONS
In connection with installation and operation on machinery with servere vibration and over long distances the usage of optical sensors is often connected with major setting and operation difficulties. The sensor series TA10 / RA10 (to be used with controller CA-S or CA-D) and TS10 / RS10 (self-contain design) is fully sealed in order to ensure tightness (IP67) and prevent operations errors due to vibrations.
The optical design ensures controlled opening angles and thus a simplification of sensor setting even over long distances.
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the limits imposed up to now by the miniature detectors, such as: difficult elimination of the background or cable of connection difficult to integrate in the applicatif environment, MINOS is the answer: a new series of opto-electronic detectors in versions energy reflex camera, reflex camera with elimination of the background, polarized barrier reflex camera or simple barrier. Equipped with a ultra-compact case of dimensions 8 X 10,8 X 16,2 mm resistant to the shocks and vibrations, these detectors are smallest (size) market proposing an elimination of the adjustable background. They integrate a function Teach-in statics or dynamics, either integrated, or via an external entry. The response time is lower than 0,5 ms.
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EX-30 series: Threaded miniature photoelectric sensors
The EX-30 series has a radically new form developed in response to the many calls for sensors that are easier to install. This new form which fits into the mounting holes for the new M4 thru-beam type and M6 reflective type of sensors with their standard fibre sizes represents an improvement in previous design and installation techniques, so that these new sensors can be incorporated into the production line as is.
Characteristics:
Screw mounted (M4 for thru-beam type, M6 for reflective type)
Response time 0.5ms or less
Red LED
Sensitivity adjuster (Reflective type)
Bright 2-color indicator
IP67
Accessories:
Slit mask
Mounting bracket
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SKE SERIES (Photocells: compact)
Description:
SKE - Transistor output with current limitation device max. 100 mA, voltage: 10÷30 V dc.
* Operating range: 0,1-4 m
* Smallest detectable object: 15 mm
* Opening angle: 5°8
* Plastic sensor with incorporated electronics
* Easy to install
* Anti-theft clamp with 12 tangency points expansion bush
* Excellent resistance without any moving even with not regular holes
* Threaded metallic protection on request
* Optional ring-nut for further mechanical protection.
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FLDK 110
(Laser, sensitivity 0,2 mm)
Copy counters plastic 60 mm - counting of up to 600'000 copies/hour, standard connector M12x1, compact design, IP 54
FLDK 110
(Laser, sensitivity 1,5 mm)
Copy counters plastic 55 mm - Plug & Play, counting of up to 280'000 copies/hour, compact design, IP 54
FLDM 170
(Laser, with serial and CAN interface)
Copy counters metal 120 mm - counting of up to 3 million copies/hour, integrated copy counter, CAN interface, IP 54
FLDM 170
(Laser, with serial interface)
Copy counters metal 90 mm - counting of up to 3 million copies/hour, integrated copy counter, IP 54
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The SAFAN R-Brake is Safan's latest bending cell with 100 Ton compressional force and a bending length of 3100 mm. The robot arm has a capacity of 50 kilo. The arm can be moved horizontally on a 6 m. track in front of the machine.
The SAFAN R-Brake is very compact and the machine can also be operated manually. The machine is as standard equipped with a zero table but optionally the basic model can be equipped with a vision system for the zero positioning of the sheet.
For the off-line programming Safan is offering the RoboWave programming software which enables the user to make programmes for the bending cell and make an accurate simulation. The setup times are reduced using this software. Most important is the man machine interface.
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RoboCell offers mid-level automation, combining an LVD PPEB or Easy-Form® Series CNC press brake with a multi-axis Kuka robot to efficiently handle small to medium-sized components in capacities from 80 to 110 tonne bending force and 2.5 or 3.0 meter table configurations.
RoboCell increases machine throughput by automatically loading, forming and stacking finished parts in an unmanned process, providing high-precision parts, shorter cycle times and lower production costs.
All functions of the RoboCell robot and press brake are controlled through instructions from an integrated off-line programming software solution, resulting in repeatable, high-quality formed parts produced in a non-stop process.
RoboCell may be integrated with an LVD Easy-Form® press brake. In addition to the robot and press brake, RoboCell includes hardware for all part handling requirements in the automated bending process.
RoboCell is equipped with LVD’s CADMAN® Touch intuitive touch screen control system to simplify operation. Robot programs, simulation and gripper configurations are efficiently calculated offline by LVD’s CADMAN B – 3D programming software and the Kuka Sim software to ensure consistent production of accurate, high quality parts.
RoboCell can function as a fully automated system or the press brake can be operated manually via the CADMAN® Touch control. The system features a full 2.0 m of space between the robot and the press brake, and the press brake is maintained at its normal working height, facilitating standalone operation.
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Press brake bending cells
The robotic bending process is the result of integrating offline programming software and robot precision.
Drawing on experience gained in systems manufacture, Rea has developed a range of sheet metal bending systems that deliver high productivity, quality production, flexibility and safety.
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AUTOMATIC BENDING ROBOT CELL
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained
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Robotized system for heating and positioning samples for Hopkinson benches.
Hopkinson benches are test benches for the characterization of materials under dynamic mechanical solicitations.As temperature has a key role in materials behaviour, it is therefore quite important to perform those tests at different temperatures.The system described below allows automated heating and manipulation of the tested samples, without any change in the temperature of the extremities of the Hopkinson bars, improving significantly the test conditions and providing so much more relevant results.
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CELLROLL and CELLSPIN ¨C The cell cultivation system that grows with your needs
CELLROLL is a modular instrument for cell cultivation in roller bottles allowing fine tuning of rotation speed. The modular design makes a flexible production scale-up possible: depending on the needs, one motor unit can control up to eight bottle racks, each rack accommodating two standard roller bottles.
CELLSPIN is a moisture-resistant stirrer for cell cultivation in spinner bottles with volumes from 100 to 1000 ml. It offers a wide range of stirring options that can be individually programmed at any time for accurate optimisation and control of culture conditions. The spinner flasks - available in the four sizes 100 ml, 250 ml, 500 ml and 1000 ml - improve the performance of your cells thanks to their "cell-friendly" design.
The CELLROLL and CELLSPIN systems are based on a modular assembly concept that allows configuring and combining the two instruments. One control unit operates two CELLROLL drive units or two CELLSPIN stirring platforms or a combination of one instrument each. The programmable control unit is located outside of the incubator. In case of power failure or accidental disconnection of control and motor unit an alarm system is activated.
Special features:
- Modular and flexible
- Durable: non-corroding and sealed, removable control unit
- Cultivation success: gentle moving
- No heat transfer to cell suspension
- Process security and data recording
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Sartorius is more than just a supplier of products.
Working together with you, we will engineer a solution for integration of a weighing sensor (or a force sensor) into your equipment or machine.
Put us to the test – just contact us!
The overview of our range of weigh and load cells will help you narrow down your selection and give you an impression of the capabilities we can offer you.
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• Weighing range up to max. 250 g
• Additive dead load up to max. 100 g
• Protection class IP 42
• Housing material aluminium
• Several interfaces available
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Very High speed load cell interface that was especially designed for WIM application either trucks or trains. The LCIC-WIM comes with embedded application calculates "on the fly" the axle weight, axle speed and distance between axles. With 52000 samples per second high resolution A/D and powerful DSP that runs the WIM application on board, it consider to be the fastest and most intelligent Load Cell Interface that is available today in the market. The LCIC-WIM equipped with USB and RS232/485 and comes with drivers and full examples on how to communicate with the board and our monitoring package that helps to analyze the scale behavior under different speeds.
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Has been designed for electronic weighing systems using strain-gage load cells. - Hopper and silos weighing - Platform scales - Batching and weighing systems - Weighing for intrinsically safe installations.
MAIN FEATURES :
- Heavy duty and small size construction
- Corner correction trimmers
- Six wire extension cable terminal board
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