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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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ARC WELDING SOLUTIONS
ARCWORLD – Motoman ArcWorld® solutions are standard, pre-engineered arc welding cells with one to four arc welding robot(s), welding equipment, part positioners and workcell safeguarding that are all fully integrated and designed to work together. Depending on throughput requirements, ArcWorld solutions may have one or two part loading/unloading stations. Models are available for welding parts fixtured on stationary tables from a single side, rotary indexing tables, trunnions, and complex multi-axis positioners. The extensive ArcWorld family has models to accommodate approximately 85% of typical welding applications for a wide variety of part sizes and shapes (generally up to 3 meters long and 1.2 m wide/diameter) at medium to high part volumes.
FABWORLD - designed for large parts (up to 3 or 4 meters long) that require medium- to heavy-deposition welding. Modular FabWorld® is a flexible approach that allows customers to configure the fully integrated robotic arc welding solution that best meets their needs from standard, pre-engineered modules.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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Welding automation by means of a robot manipulator
Maximum economy
- MAXIMUM UTILISATION RATE
- PREMIUM QUALITY
- GREAT FLEXIBILITY
- MINIMUM PREPARATION TIME
- ERGONOMY AND SAFETY
- JUSTIFIED INVESTMENT
- LOW RUNNING COSTS
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Flexibility of plant layout is an important aspect of a Continuous Improvement manufacturing philosophy. The Arc Cell provides your facility with an efficient and productive robotic system which is installed quickly and can be relocated easily. The robot, welding equipment, positioner, and guarding are all mounted to a common frame which can be easily "fork lifted" into position. Connect power, gas, and air to the central distribution point and then simply turn on productivity.
Superior Quality Documentation
Interface to multiple welding equipment manufacturers
Standard Modular Systems
Custom Turnkey Applications
Word Processor Programming
Robot Control Network Capabilities
Direct Factory Support
U.S. Manufacturing Facilities
24 hr customer service with MET-FAB engineering support to answer your process questions
Welding data base in the robot control to store your welding conditions for easy programming
Software designed specifically for MET-FAB applications utilizing MET-FAB hardware interface
Training at Kawasaki’s North American Training Center or at your facility
Multiple Program Simultaneous Operation: S-Logic (similar to a PLC); Main program; PCEX (x3)
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The PerformArc workcells are Panasonic's pre-engineered robotic welding solutions. They come fully assembled and ready to perform - getting you up and running in minutes.
The PerformArc 360S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, high speed servo sweep with three independent servo drives, ferris wheel style, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 43" x 118"
The PerformArc 232 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment.
The PerformArc 212S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 44" x 120"
The PerformArc 132S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two 1100 lb. capacity servo controlled positioners and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and a max part size of 40" x 60".
The PerformArc 122S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two headstock/tailstock 440 lb. capacity servo-controlled positioners, and a fully integrated safety environment.
Accepting a max. payload weight of 440 lbs per side and part sizes up to 34" x 48"
The PerformArc 112S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed, high-capacity 92-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 725 lbs per side and typical part sizes of: 12" x 87", 24" x 76", 36" x 53"
The PerformArc 102S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed 60-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 350 lbs per side and typical part sizes of: 12" x 53", 18" x 45", 24" x 30"
The PerformArc 55 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic inverter welding power supply, a manual turntable and a fully integrated safety environment. Accepting a max. payload weight of 250 lbs per side and a typical part sizes of 12" x 53", 18" x 45", and 24" x 30".
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Welding cells
Innovation fuels the competitive capacity of businesses, supporting their growth and turning them into true engines of the economy.
Technological improvement is the key to conceiving and implementing process transformations that will lead to increased productivity.
Experience gained through hundreds of robotic welding cell applications means customers are assured reliability and expertise. The various MIG, TIG, Plasma, Laser and Resistance welding technologies have further augmented our wealth of field experience, making us well qualified to conduct thorough feasibility analyses and come up with an immediate, ready-to-apply solution.
click on the images to enlarge
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The development of robotics has led Matrasur Composites to widen its equipment offer, manual and automatic by integrating an internal Robotic Service in the company, completely dedicated to the design of robotic solutions.
The new generation of spray-up robots from MATRASUR Composites covers various stages of composite part production: gelcoat spray-up, resin spray-up, simultaneous spray-up of resin and fibreglass, and spray-up of demoulding agent.
Two programming technologies are available: Self learning (ROBOMAT series); the robot memorizes and reproduces the best operator’s movements endless number of times, or In-line programming based on a simulation software (ROBOSTRAT series).
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The dispensing robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. This cell enables a wide range of micro-dispensing tasks to be carried out with the highest quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
In order to avoid production interruptions during loading or unloading the components to be dispensed, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or even pallet conveyors can be integrated into the cell.
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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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Automated Casting Pouring Stations
Automatic Pouring Basin Manipulator
The automatic pouring basin manipulator, controlled and powered by the automatic ladler, completes the automation of the pouring operation by lifting the pouring basin from one flask, inverting the basin for blow-out, and setting the basin in place on the next flask.
Features
One (1) Automatic Ladler
Pouring capacity to 200 pounds (91 kg.) of aluminum
Radius of approximately 80 inches (2030 mm)
Maximum 270 degree rotation capability
Includes mechanical operating unit, hydraulic power unit, and electrical controls.
Mechanical Operating Unit
A heavy steel base plate supports the hydraulic rotary actuator and rotating superstructure. The rotating base carries the ladle support arms and the hydraulic cylinders, which raise the arms and tilt the ladle. Electronic position feedback and proportional control valves are used on all motions.
All bearings used on the hot end of the ladle support arms are nitrided H-13 tool steel. Sheet steel shielding is used to guard all operating components at the base of the unit. Two fabricated steel ladle cups are included with the mechanical operating unit.
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Filling machine for filling of single containers (IBC) and several containers arranged on pallets.
Working steps:
1. step: Feeding of pallet and positioning of bunging head to
the first bunghole by the operator using a joystick.
2. step: Automatic de-bunging of the bunghole
3. step: Automatic filling of the bung-type container
4. step: Automatic re-bunging of the bung-type container
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With the installation of filling to coordinates km No, FRICKE presents another innovation which defines new standards.
Realized in construction of stainless steel robust and prepared for the automatic control of hole of plug, this installation, in addition to the precise filling étalonnable, guarantees to you before a a whole thing: a high efficiency. Because while on the usual machines the container is led to the valve, in the case of the installation with coordinates km No, it is exactly the opposite! That means immense time-savings, in particular for fillings of pallets of different containers. The relatively light valves move at an enormous speed and are cleaned easily and quickly because of the fact that they comprise only three parts having a direct contact with the product. Times of change of equipment are reduced thus to a minimum.
Other advantages: the filling is carried out almost without foam and is also appropriate for critical products. The follow-up of integrated level guarantees a rising of the valve here corresponding to the rise of the level of filling. And independently of the size of the container and the quantity, all the operations are memorized and available on call. What appears complicated is however realizable by a person in three stages only:
to position the pallet (in lower part of the installation)
to document the positions of the containers by "teach in"
to start the process of filling
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Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
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Robotized system for heating and positioning samples for Hopkinson benches.
Hopkinson benches are test benches for the characterization of materials under dynamic mechanical solicitations.As temperature has a key role in materials behaviour, it is therefore quite important to perform those tests at different temperatures.The system described below allows automated heating and manipulation of the tested samples, without any change in the temperature of the extremities of the Hopkinson bars, improving significantly the test conditions and providing so much more relevant results.
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The main advantages are numerous:
- The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
- The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
- The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
- Remarkable saving of the consumption material.
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Robotized Deburring
You've heard the saying "deburring is a tedious job..." ‑ why not automate it?
Fastems' DBL (Deburring and Loading Cell) is a modular robot cell designed for deburring and automatic loading applications. Deburring, which often is a dusty, noisy, unconfortable and repetitive task becomes a thing of the past. And simultaneously, the deburring quality, which often varies significantly with manual deburring, can be consistant and easily maintained at the required level. The DBL can be used as a stand-alone unit or it can be integrated with a flexible manufacturing system (FMS).
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Innovative concept:
Consists in spraying a fluid (water or oil) at a pressure between 300 and 3500 bar (4,400 to 50,700 psi), depending on the material to be deburred.
It removes burrs left after the machining process, and allows cleaning of the surface of the parts.
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Flexible, precise and efficient – even with changing task definitions
Short product life cycles make high demands on the flexibility of deburring machines. The perfect solution: modular KADIA deburring robot cells ensure simple adaptation to varying tasks and parts.
Flexibility to the ultimate
The make of robot used can be freely selected by the customer
Parts are fed in by roller conveyor or gantry system, depending on customer preference
Designed to customer requirement for dry or wet operation with oil or emulsion
Different system concepts depending on workpiece size and cycle time
Combinable with conventional transfer deburring machines to form hybrid deburring systems. This possibility extends the processing flexibility of the robot with the advantages of axis guided machines (short cycle times, exact positioning for long travel distances etc.)
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Very High Pressure, by water or oil jet : is used when the parts to be deburred are made of relatively soft materials. In such a case, the pressure is of 250 to 1000 bar. This technology gives greater importance to the fluid flow rate.
Example of materials : aluminium alloys, copper, brass, plastic by-products
Example of parts : pump bodies in the automotive industry, interior parts of watch mecanisms, locks parts, mechanical parts made of materials such as described above.
Specific dedicated equipments : Triplex pump : with flow rate up to 30 l/min, deburring heads with fix and/or rotating jet.
Ultra High Pressure by water or oil jet : is used when the parts to be deburred are made of relatively hard materials. In this case, the pressure is of 1000 to 3500 bar. This technology gives greater importance to the fluid pressure.
Example of materials : stainless steel, heat-treated steels...
Example of parts : injectors in the automotive industry, mechanical parts, outer parts of watch mechanisms...
Specific dedicated equipments : Ultra High Pressure pump : with pressure up to 3500 bar and flow rate up to 5 l/min ; deburring heads with fix jet.
Process advantages
Reliable results through total control of the deburring pressure.
The technologies do not change the dimensions or the mechanical characteristics of the part.
The production of a final part that is cleaner.
Improvement of the reliability of functional movement of mechanical sub-assemblies : the deburring reduces considerably the likelihood of mechanical jamming generated by particles coming away from the surface of parts.
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Spindle Machines and Robotics for finishing and deburring
Working Hand In Hand For A Great Finish
Abrasive slurry moving at speeds up to 1000 surface feet per minute processes large parts or clusters of small parts on spindle mounted chucks. Centrifugal force spins the selected finishing media into a “form fitting grinding wheel” while slow rotation of part in the mass assures uniform deburring and finishing of all surfaces. Delivers precision finishing of gears, crankshafts, bearing cages, splined shafts, pump rotors, jet compressor discs, jet blades, and other complex parts.
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The SAFAN R-Brake is Safan's latest bending cell with 100 Ton compressional force and a bending length of 3100 mm. The robot arm has a capacity of 50 kilo. The arm can be moved horizontally on a 6 m. track in front of the machine.
The SAFAN R-Brake is very compact and the machine can also be operated manually. The machine is as standard equipped with a zero table but optionally the basic model can be equipped with a vision system for the zero positioning of the sheet.
For the off-line programming Safan is offering the RoboWave programming software which enables the user to make programmes for the bending cell and make an accurate simulation. The setup times are reduced using this software. Most important is the man machine interface.
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RoboCell offers mid-level automation, combining an LVD PPEB or Easy-Form® Series CNC press brake with a multi-axis Kuka robot to efficiently handle small to medium-sized components in capacities from 80 to 110 tonne bending force and 2.5 or 3.0 meter table configurations.
RoboCell increases machine throughput by automatically loading, forming and stacking finished parts in an unmanned process, providing high-precision parts, shorter cycle times and lower production costs.
All functions of the RoboCell robot and press brake are controlled through instructions from an integrated off-line programming software solution, resulting in repeatable, high-quality formed parts produced in a non-stop process.
RoboCell may be integrated with an LVD Easy-Form® press brake. In addition to the robot and press brake, RoboCell includes hardware for all part handling requirements in the automated bending process.
RoboCell is equipped with LVD’s CADMAN® Touch intuitive touch screen control system to simplify operation. Robot programs, simulation and gripper configurations are efficiently calculated offline by LVD’s CADMAN B – 3D programming software and the Kuka Sim software to ensure consistent production of accurate, high quality parts.
RoboCell can function as a fully automated system or the press brake can be operated manually via the CADMAN® Touch control. The system features a full 2.0 m of space between the robot and the press brake, and the press brake is maintained at its normal working height, facilitating standalone operation.
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Press brake bending cells
The robotic bending process is the result of integrating offline programming software and robot precision.
Drawing on experience gained in systems manufacture, Rea has developed a range of sheet metal bending systems that deliver high productivity, quality production, flexibility and safety.
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AUTOMATIC BENDING ROBOT CELL
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained
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