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ARC WELDING ROBOTS:
Six-axis EA-series and SSA2000 “Expert Arc” welding robots feature a patented internal cabling design that provides high flexibility and streamlines the robot profile, allowing access into confined spaces. This design improves cable life by reducing wear against the arm, part or fixture, and reduces cycle time by minimizing the motion required for torch reorientation. Programming time also is reduced because cable interference is eliminated. Industry-leading two-year torch cable warranty is included.
Specs:
SSA2000: 3 kg payload/1,390 mm reach
EA1900N: 3 kg payload/1,904 mm reach
EA1800N: 15 kg payload / 1,807 mm reach
Motoman's SSA2000 arc welding robot reduces welding cycle time by 15 percent, greatly enhancing productivity. Cycle time is faster because the motion speed of the robot axes is increased up to 40% as a result of cutting-edge motor control technology and ARM (Advanced Robot Motion) control.
SPOT WELDING ROBOTS:
Motoman’s six-axis ES165N and ES200N “Expert Spot” welding robots (165-kg and 200 kg payloads) feature fully integrated software and a revolutionary design that routes servo gun cables and utilities through the robot’s upper arm. ES-series robots optimize spot welding performance and offer an expanded work envelope, the highest speed in their class, industry-leading cable durability, and integrated software for spot welding guns with servo-motor drives. The work envelope extends behind the body, providing easy access to the weld guns for maintenance.
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As Nr. 1 robot manufacturer worldwide, FANUC Robotics is offering a large range of advanced solutions in arc welding.
ROBOTS: The Arc Mate (6kg to 20kg payload) and the M-710iC robot series (20kg to 70kg), offer a reach that goes from 700mm to more than 3 meters. This enables very small as well as very large parts welding.
The new models Arc Mate 100iC, Arc Mate 100iC/6L, Arc Mate 120iC, Arc Mate 120iC/10L have a unique hollow wrist, which allow to route the welding cables and hoses through the J6 axis centre and avoid imnterference between cables, work piece and equipment.
Extensions:
- 1-axis and 2-axes positionners (300 to 500kg payload) for large part welding, with high speed and high acceleration
- Arc Welding solution arm, to avoid interferences between robot arm and torch
- Offline programming system ROBOGUIDE with WELDPRO package
- FANUC ServoTorch as fully-integrated, servo-controlled, wrist-mounted, four-roll (4) "Pull" wire feeder.
VISION: With FANUC Vision (PC-based or integrated in the R-J3iC controller), the robots can weld parts in a much more flexible way, in single or multiple arm configuration.
SOFTWARE: welding robots are provided with the Arc Tool software, designed to simplify and standardize the setup and operation of arc welding applications with following features:
- Plug&Play welding equipment setup
- Automatic wire stick detection and reset
- Powerful diagnostics functions
- weaving (standard with R-J3iC), Touch Sensing, Root Pass Memorisation ...
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TOPTIG : a new robot welding process for industry.
TOPTIG is a new process development from arc welding classical solutions. This new process can be used effectively on carbon or stainless steel plates up to 3 mm as well as on Titanium or Nickel alloys or on galvanized sheets with weld brazing.
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Nachi Robotics' Servo Gun provides the best solution for spot welding with improved quality, equipment cost reduction, improved productivity and workplace environment, and weld control improvement. Automatic tip wear compensation provides software equalization. Synchronization of robot and gun yields shorter cycle times. Servo gun reduces peripheral and total life cycle costs. This means a cleaner weld in less time - at less cost.
Features & Benefits
Programmable Stroke Control
Cycle time is reduced
Electrode Pressure Control
Stabilized pressure is maintained
Electrode Position Correction
Automatic compensation for tip wear
Servo Controlled Electrode Motion Profile
Noise from tip impact is greatly reduced
Reduction of Expulsion and Burring
Improved weld spot appearance
Elimination of Gun Pneumatic Supply
Improved energy consumption
Missing Metal Detection
Gun Changers Supported
32 gun maximum and robot transition from 7 to 6 axes (and vice versa)
Robot Equalization Function
Gun's main body can be simplified
Zero Touch Teaching Function
Distortion of metal from gun impact is nearly eliminated
Gun Power Stand -Alone Function
Axis power can be separated from robot for test welding
External Control Signals
Manual operation of Servo Gun
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Bug-o Gantry and Side Beam Units are custom designed assemblies that are used in a variety of applications such as automated seam welding, beam and stiffener fabrication as well as cutting applications such as stripping and edge preparation
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Simple, Slim Design is Ideal for Arc Welding – the AII-B4 is the Fastest Robot in the Industry.
Reduced Rear Interference Radius: Rear extension reduced 3.54" (90
mm) from previous model, allowing a more space-saving installation
Servo Shock Sensor:Interference detection sensitivity improved by 40% (from previous model) and control provided for decreasing the interference force, thus reducing collision damage.
Built-in Cable Storage: Neat cable layout prevents them from getting caught during robot operation.
New Shock Sensor Torch: Liner clamping mechanism reduces deviation of wire position caused by changes in the posture of the robot. A metal jacket has been added to further strengthen the torch body.
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Compared to the AX series the new welding robot series AII has increased the performance significantly: The maximum speeds of the individual axes of the manipulator allow higher productivity than the previous models.
Reliable arc start performance for absolute welding quality: A reliable arc start with less welding spatter is only the beginning.
All the highlights at one glance:
* Reduced rear interference radius: Rear extrusion reduced by 90 mm (3.54")
* Avoiding collisions: Interference detection sensitivity improved by 40% (compared to previous model)
* Built-in cable storage: Neat cable layout preventing cable from getting caught during robot operation
* New shock sensor torch: Reduces deviation of wire position caused by changes in the posture of robot
* Working range: For workpieces with standard dimensions
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Modular Robotized solution for selective soldering and treating.
It can be designed with technology:
_ I N D U C T I O N
_ L A S E R
_ H O T I R O N
_ I N F R A R E D
The working plan inside can be:
_Pallets line
_Drawer pallet
_Rotating table
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Dedicated to applications where highest accuracy and rapidity are required, as assembly, handling, and arc welding processes.
· Up to 16 kg payload
· High repeatability: 0.05 mm
· Cables way internal to the axis 1
· No motor on the wrist
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Specially adapted to arc welding, KUKA's ARC robots offer optimized solutions at attractive prices. Having a payload capacity of 6 kg and a reach of up to 1.9 m, the robots can access even hard-to-reach weld seams with the welding equipment.
KR 6 ARC
With the KR 6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its payload of 6 kg, it has sufficient reserves for mounting the welding equipment on the robot.
KR 16 L6 ARC
With the KR 16 L6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its enormous reach of up to 1.9 m, it can access even the most distant weld seams.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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PANASONIC TB Robot Series
The TB - Robot Series consists of the TB-1400 and TB-1800 robot. Both are available as WG version (TAWERS System with integrated pulse inverter power source) as well as G2 version (TB - Robot with external full digital Panasonic power source).
The TB - Series was developed for the automotive industry, providing improved accessibility into jig areas. For general industry applications the TB arm configuration gives greater accessibility into complex workpiece components.
The TB - Robot benefits from an integrated torch cable, passing through the centre of the upper arm and fixing to the wrist flange. This configuration ensures the torch cable is positioned to a known location, removing the risk of cable collision conflicts. “Offline” generated program files match consistently the real life “on line” program posture positions, providing improved cable protection and allowing multiple robots to work in narrow space.
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The AII-B4L Robot provides with is Through-arm Cable design incredible welding performance, operability and maintainability for the Ideal Arc Welding Solution.
Two Arm Lengths available: Standard and Long Reach From small to large workpieces, our robots can meet your application needs.
Ideal for Offline Teaching: Since coaxial cable is routed inside the arm, cable interference is no longer a factor to consider during offline teaching with a PC. This allows easier adoption of the offline program to the actual workpiece.
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The AII-V6 Robot is a highly Versatile Manipulator for All Welding Applications.
Improved Maintainability: Robots can now be greased while the torch is mounted. Standardized motors between different robot models reduces the number of service parts.
New Shock Sensor Torch Liner clamping mechanism reduces deviation of wire position caused by changes in the posture of the robot.
A metal jacket has been added to further strengthen the torch body.
Large Payload Capacity: 13.2 lbs. (6 kg) payload capacity supports all welding applications including CO2/MAG, MIG and TIG.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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4 axes robot for resistance welding or hot staking applications
This robot can be mounted into an assembling line. Performing of any welding points in an horizontal axis and defined volume of 100x100x50mm (other dimensions on request). Rotation of the welding head : +/- 90°.
1000 Hz medium frequency power source with welding current control and regulation. Programming, by teaching, of the moving points and welding points.
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· Up to 200-kg payload.
· Hollow Wrist with integrated dressing:
- unique and excellent solution for spot welding.
- 20% saving of field programming hours.
- lower Life Cycle Cost: up to 2.000 Euro/robot/year.
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Specially adapted to arc welding, KUKA's ARC robots offer optimized solutions at attractive prices. Having a payload capacity of 6 kg and a reach of up to 1.9 m, the robots can access even hard-to-reach weld seams with the welding equipment.
KR 6 ARC
With the KR 6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its payload of 6 kg, it has sufficient reserves for mounting the welding equipment on the robot.
KR 16 L6 ARC
With the KR 16 L6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its enormous reach of up to 1.9 m, it can access even the most distant weld seams.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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The TA-Series robots meet customers interest especially for welding applications. The work envelopes reach from 1068 mm (TA-1000) to 1895 mm (TA-1900). All robots are available in G2 and WG version.
WG version includes an integrated welding power source with all data processing for Robot, Power source and Wire Feeder via one CPU. This allows outstanding results in welding as well as new features like intergrated Weld Data Management.
The G2 version robots are the same as the WG- robots, but without intergrated welding power source. For excellent welding results we recommend the use of Panasonic full digital welding power sources.
For detailed information please visit our homepage.
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ABB robotic welding & joining functionalities guiding you to superior results: Arc Welding; Laser Welding; Plasma Welding; Poke Welding; Spot Welding; Stud Welding; Brazing; Clinching; Hemming; Gluing.
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REIS ROBOTICS delivers complete welding installations for all usual weld methods. On customer’s request the installations may comprise all process components such as power source, torch system, positioners, fixtures and the processing knowledge. Besides the interlinkage of all system elements, of greater importance is the ability to maximize the function of the weld parameters such as weld current, voltage, wire feed and gas mixture.
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TAWAERS(The Arc Welding Robot Systemi)
Robot controller directly controls welding power circuit...
* Drastically reduced spatter generation by SP-MAG welding method and secondary switching control
* Higher performance manipulator with sensitive collision guard
* Advanced software high speed waveform control technology and 100kHz super high speed inverter
* Weld monitor function monitors Weld curren, voltage, with feed speed etc. constantly and indicates warning if the defect occurred.
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TAWERS™ arc welding robots are the culmination of years of research combining the new line of high performance TA series manipulators with the latest generation WG welders, fused together using EAC™ technology.
This next generation robotic welding solution is offered in a broad range of models to maximize your productivity through world-class advancements unique to the TAWERS platform. The TA-****WG series is optimized for speed, increased acceleration, and a high rigidity FEA optimized design. These advances are combined with innovative robot welder communication, industry-leading welding technologies and effective software and hardware improvements.
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Welding automation gives you advantages such as high quality, capacity and of course a much higher productivity.
At ESAB we develop and manufacture a wide range of mechanized and automated welding applications to meet any need for a special solution you might have.
Have a look at our solutions for plasma arc welding but welding up to 8 mm, our Submerged arc welding stations or maybe our mechanised (orbital) TIG equipment for tubes or pipes.
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Kawasaki Robots F-Series
The F-Series includes robots with a payload of 3 up to 60 kg. All robots can be mounted on floor, wall or ceiling (except for FS003N and FD050N).
F-Series is available in different basic specifications for Standard(handling), clean room and welding.(FS-, FC-, FA-Series).
The design of the FD50N (4+1 axis) with a compensating fifth axis that replaces the more complicated parallelogramm leads to a smaller robot arm.
The modular concept of the F-Series gives the customer the possibility of optimisation based on payload, reach or speed.
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Carl Cloos Schweißtechnik GmbH has been working successfully in the robotic automation of welding manufacturing processes since 1978. CLOOS is a single source supplier of complete welding systems, with the main emphasis on MIG/MAG and TIG welding machines and turn-key ROMAT® Robot systems. The benefit for the customer is that all robot system components are developed and manufactured by one supplier: from the robot control, workpiece positioner and sensor systems up to the power sources and welding torches. New efficient process technologies such as MIG/MAG TANDEM technology, plasma- (powder) and strip welding make the use of robots even more economic.
The great advantace of CLOOS is that systems are specially designed to the customers’ specifications – whether they are compact robot welding cells or complex production lines. There are now more than 4000 welding systems in production throughout the world in every sector of the metalworking industry. A flexible, highly efficient sales and service network with more than 40 foreign agencies guarantees a world-wide customer presence.
TURNKEY SYSTEM SOLUTIONS
ROMAT® industrial robots, which are primarily designed for MIG/MAG and TIG welding, can also be used for plasma cutting, oxyacetylene cutting and robot handling. A large variety of peripheral equipment is available to provide a complete system solution. Starting with simple turn/tilt tables and convenient orbital manipulators and extending to gantries and rotating robot columns, customers can find suitable peripheral equipment for all their positioning requirements.
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The Arc Mate series offers 6-axes robots dedicated to welding applications with payloads ranging up to 20kg and reaches from 951MM TO 2009MM.The Arc Mate robots are suitable for TIG, MIG, MAG, WIG and laser welding applications.
FEATURES AND BENEFITS
DEDICATED AND POWERFUL APPLICATION SOFTWARE = ARC TOOL (OR LR ARC TOOL FOR ARC MATE 100iBe AND ARC MATE 120iBe)
- Easy connection and communication with
most common power sources
- Advanced process functions:
· Saving time for path teaching
· Increasing arc on time
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We develop and manufacture automation and manipulation equipment for welding of tractors, revolving tables, welding robots and rotators in addition to plasma and orbital welding machines.
Since 1985 Migatronic Automation has improved the competitive power of the Scandinavian metal industry by automating all kinds of welding processes.
Migatronic Automation is specialized in:
welding robots (Fanuc)
welding automates
total solutions
ensuring:
increased efficiency
uniform, high quality
possibility of full documentation
improved working environment
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FS06N
Applications/Uses
■ Sealant Dispensing
■ Assembling
■ Handling
■ Arc Welding
■ Clean Room
*1 Model code has changed.The configuration is also slightly different from that shown in the photo.
*2 In the wall-mounting spec., the JT1 movement range is different.
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