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PICOMIG 180
MIG/MAG standard welding maschine
HIGHLIGHTS
Inverter DC welding machine, compact with integrated wire feed system
3-in-1: Professional equipment ready for anything with 3 full-scale welding processes
Innovative inverter technology for compact design and low weight
100% suitable for construction sites – optimised for tough assembly work applications
Functionality, resilience and safety even when dropped or on impact
Pole reversal as standard – ideal for welding with self-protective cored wires (e.g. in the open air)
Inspection window to check the wire spool level
MAIN AREAS OF USE
MIG/MAG welding: Solid wire: Steel 0.8 to 1.2 mm, CrNi 0.8 and 1.0 mm, Alu 0.8 to 1.2 mm, cored wire 0.9 and 1.1 mm
TIG welding: unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and special materials, repair welding on cast aluminium components
MMA welding with rutile and basic coated electrodes: unalloyed, low-alloy and high-alloy steels, nickel-based and copper alloys
Production and repair work, metal construction, facade, heating and ventilation construction, food and chemical industries, pipeline, closed container and equipment construction, vehicle, machine, plant and tool construction, and more
FEATURES
Portable, gas cooled
MIG/MAG welding, TIG welding (Liftarc), MMA welding
4-roller drive unit
30 preset JOBs (welding tasks) – for common applications (MIG/MAG)
Robust plastic casing
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MIG/MAG - conventional all-rounders and digital experts.
Our 1000 times tried and trusted step switch controlled machine series MIRA, SATURN and WEGA or the completely digital PHOENIX inverter machine series - it's your choice!
THE CONVENTIONAL ALLROUNDER - THE STEP SWITCH CONTROLLED MIG/MAG WELDING MACHINES MIRA - SATURN - WEGA
Tried and trusted more than a thousand times over: Robust, step switch controlled - specially designed for applications in trade and industry involving tough operating conditions. They offer universal applications thanks to the many different machine versions from compact/decompact and gas /water cooled through to various wire feed units. They also offer impressive, self-explanatory and intuitive operating concepts for varying requirements - the simplest possible operation for everyone!
PHOENIX - THE DIGITAL MIG/MAG PULSE WELDING MACHINES
This is our completely digital inverter range of machines with maximum simplicity and ease-of-use for all requirements from manual to complex automated MIG/MAG pulse and standard applications. The PHOENIX range promises maximum efficiency thanks to the low-spatter welding on all materials and application, perfect ignition and welding properties with 100 % reproducible results with maximum quality and optimised control interfaces for every application - and these machines keep that promise! It's up to you: PHOENIX PROGRESS - the ideal introduction to the digital machine range - or PHOENIX EXPERT - the high-end system for complex applications, and not just in automated systems. Whichever you choose, you will get pre-programmed welding tasks (256 JOBs) so that you can concentrate fully on your work. The portable design of the PHOENIX 300 also impresses with maximum mobility for assembly work. All in all, the PHOENIX range is ideal for robot, industrial bus and mechanised applications and documentation via optional interfaces!
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Powerful plasma welding machine for maximun weld seam quality
Precise, high stability plasma arc for targeted and concentrated heat feeding
High welding speeds, deeper fusion penetration, low material distortion
Consistent results thanks to the separate inverter for the pilot arc current
Optimum protection of the plasma welding torch from the integrated coolant flow monitor
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PICO 162
MMA and TIG inverter DC welding machine
HIGHLIGHTS
Lightweight and powerful machine
Optimised casing design
Excellent ignition and welding properties, e.g. even with rutile cellulose electrodes (RC)
100% construction site compatible for assembly work in the open air
Unrestricted operation on generators
Overvoltage protection - Accidental connection to 400 V mains voltage will not result in damage to the machine
MAIN AREAS OF USE
Repair and production of machines, plant, construction and agricultural machines, rail cars, ships, boilers, closed containers, equipment construction, pipelines, etc.
Assembly and construction site usage, outdoor working, offshore
FEATURES
Portable, gas cooled
Innovative inverter technology for small, compact design and low weight
Ergonomic, modern casing design with no corners or edges
Intelligent casing design and robust, impact-resistant plastic guarantees functionality and safety even if dropped or knocked
Safe operation on mains leads up to 50 m in length
Unrestricted operation on generators
Protection classification IP23 (open-air operation), S - safety sign (boiler welding)
Latest inverter technology with excellent control dynamics for a stable arc for problem-free welding of critical electrodes, e.g. rutile/cellulose electrodes
Reliable and safe thanks to the protected layout of the operating elements in a stable design and positioning of the electronics in a dust-free area
Integrated temperature monitor for protection against overload
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TETRIX 521 AC/DC activArc
TIG inverter AC/DC welding machine
HIGHLIGHTS
Maximum efficiency for all requirements with reproducible welding results and excellent quality thanks to the fully digital inverter welding technology
Unique AC functionality: Synchronous operation of 2 machines for two-sided, simultaneous welding, AC special for the easy joining of very different thickness aluminium panels, e.g. 1 mm to 10 mm
EWM activArc – the powerful TIG arc
Self-explanatory, intuitive operating concepts for everyone - either the standard setting, job mode or synergic one-dial operation
Maximum mobility: fits through standard doors, easy loading and unloading thanks to the even wheel gauge
Intelligent casing design with optimised air guidance for longer duty cycle and ventilation control for less contamination in the machine.
Powerful cooling system for the torch, with centrifugal pump, cooler with large surface area and an extra-large tank
COMFORT, SYNERGIC: Ideal for robot, industrial bus and mechanised applications and documentation via optional interfaces
MAIN AREA OF USE
TIG AC welding: Aluminium and aluminium alloys
TIG DC welding (minus pole): Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and special metals
MMA welding (direct current) with rutile and basic coated electrodes: Unalloyed and low- and highalloy steels, nickel-based and copper alloys
FEATURES
Mobile, water cooled, decentralised, can be lifted by crane and moved by -fork lift, 5m mains supply lead
pressure monitor, pump and temperature-controlled fan
100% tested and free welded
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PICOTIG 230 AC/DC PowerSinus
TIG and MMA inverter AC/DC welding machine
HIGHLIGHTS
Professional TIG AC and DC welding with excellent ignition and welding characteristics
Simplest possible operation – ideal for assembly work
Overvoltage protection – accidental connection to 400 V mains voltage does not result in damage to the machine
Also ideal for construction site use thanks to the exceptionally large mains voltage range for problem-free use on long mains leads and on a generator
MAIN AREAS OF USE
TIG AC welding: Aluminium and aluminium alloys
TIG DC welding (minus pole): unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and special metals
MMA welding (direct current) with rutile and basic coated electrodes: unalloyed, low-alloy and high-alloy steels, nickel-based and copper alloys
Production and repair work, metal construction, facade, conservatory and window construction, roof-fitting, heating and ventilation construction, food and chemical industries, pipeline, closed container and equipment construction, vehicle, machine, plant and tool construction, and more
FEATURES
Portable, gas cooled
Robust plastic casing, with practical carrying strap as standard
AC and DC TIG welding with HF ignition and liftarc
Non-latched, latched, tapping mode
Manual welding: hotstart, arcforcing, antistick
One-dial operation – one large rotary dial for setting all values
Reproducible setting of all welding parameters on the digital display
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TETRIX 350 AC/DC activArc
TIG inverter AC/DC welding machine, modulare
HIGHLIGHTS
Maximum efficiency for all requirements with reproducible welding results and excellent quality thanks to the fully digital inverter welding technology
Synchronous operation of 2 machines for two-sided, simultaneous welding, AC special for the easy joining of very different thickness aluminium panels
Maximum flexibility thanks to the modular and futureoriented machine system: Upgrade to fit the need – no additional tools or specialist staff required.
EWM activArc – the powerful TIG arc
Self-explanatory, intuitive operating concepts for everyone - either the standard setting, job mode or synergic one-dial operation
Maximum mobility: fits through standard doors, easy loading and unloading thanks to the even wheel gauge
Intelligent casing design with optimised air guidance for longer duty cycle and ventilation control for less contamination in the machine.
COMFORT, SYNERGIC: Ideal for robot, industrial bus and mechanised applications and documentation via optional interface
MAIN AREA OF USE
TIG AC welding: Aluminium and aluminium alloys
TIG DC welding (minus pole): Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and special metals
MMA welding (direct current) with rutile and basic coated electrodes: Unalloyed and low- and highalloy steels, nickel-based and copper alloys
FEATURES
TIG and MMA inverter AC/DC welding machine
Mobile, water cooled, decentralised, modular, 5 m mains supply lead
Powerful cooling module with centrifugal pump, pressure monitor, pump and temperature-controlled fan
100% tested and free welded
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PICOTIG 180
TIG and MMA inverter DC welding machine
HIGHLIGHTS
Easy transport using the carrying strap, e.g. on ladders and scaffolds
Innovative inverter technology for small, compact design and low weight
Self-explanatory operating interface with one-dial operation
Overvoltage protection - Accidental connection to 400 V mains voltage will not result in damage to the machine
Intelligent casing design for reduced contamination in the machine
Robust, impact-resistant plastic guarantees functionality and safety even if dropped or knocked
Large operating voltage range (138V-265V)
Reproducible, safe ignition
Innovative inverter technology with digital control for a stable arc
Safe and reliable to use: Positioning of the electronics in low-dust area, Operating controls in protected position, Integrated temperature monitor for protection against overload
MAIN AREA OF USE
TIG welding: Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and special materials, repair welding on cast aluminium components
MMA welding with rutile and basic coated electrodes: Unalloyed, low-alloy and high-alloy steels, nickel-based and copper alloys
FEATURES
TIG and MMA inverter DC welding machine
Portable, gas cooled, decentralised, 2m mains supply lead with 16A shock-proof pulg
Connection option for remote control
Welding current, reduced welding current, down slope and gas post-flow time 0.1-20 sec. can be set
Non-latched/latched, MMA/TIG, HF ignition/Liftarc
Comprehensive functions for MMA welding: Hotstart current and time, arcforcing correction, antistick
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To achieve maximum welding rate and minimal labor cost, 6100 Automatic Welding Systems integrate a combination of standard Weldlogic products to provide a complete package. Specifically designed for precision automatic welding, 6100 systems allow circumferential, longitudinal and spot welds to be easily made with a minimum of operator skill. All components are fully intergrated to create a complete "ready-to-go" automatic welding station.
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PHOENIX 333 PULS forceArc
Inverter DC welding machine for MIG/MAG pulse, modular
HIGHLIGHTS
Maximum efficiency thanks to low-spatter welding with all materials and applications
Perfect ignition and welding properties with 100 % reproducible results
Maximum flexibility thanks to the modular and future-oriented machine system
EWM-forceArc® – with optimised technology to shorter production times and higher quality - up to 50 % cost saving
Optimised control interface for every application: PROGRESS with simplest possible operation
MAIN AREAS OF USE
Unalloyed, low-alloy and high-alloy steels, aluminium alloys, copper and its alloys, special alloys
Solid and fluxed-core wire electrodes (0.8-2.4 mm), coated electrodes: Rutile, basic, PHOENIX 500 also suitable for cellulose
Production and repair work: Chemical and food industries, machine and plant construction, vehicle, automobile, railway vehicle and ship construction, container, closed container and equipment construction, steel and metal construction work, offshore, etc.
FEATURES
Multi-process inverter DC compact welding machine
Portable, gas cooled or water cooled with separate cooling module, compact with integrated wire feed system
115 optimum pre-programmed JOBs (welding tasks) – everything immediately accessible,16 welding programs
Multi-voltage operation (230V/400V/480V) possible (Option)
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Horizontal, vertical, diagonal. This tried and tested semi-automatic welding machine can be used universally. The increased welding speed compared with hand welding gives rise to higher productivity.
• Overlap welding of PVC-P, ECB, EPDM, CSPE and TPO roofing membranes
• Faster and more efficient than hand welding
• Small and compact
• Steplessly adjustable speed for high welding seam quality
• Can be used in the most confined spaces
• Different welding seam widths
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Portable, compact welding transformers VAREX are used for welding with coated electrod of rutile consistence. Area of usage is wide, but they are specialy intended for maintenance and repair welding. VAREX machines are irreplaceable in every workshop.
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* Easily programmed
* Weld parameter monitoring
* Automatic self-compensation
* PC data interchange
* 63 weld schedules per outlet
* Closed loop control and feedback
* Alert and fault output displays
* Self diagnostics
* Robotic, fixed automation and manual systems available
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The YD-350GB2 CO2/MAG inverter welding power source and the YW-35DD1YAD wire feeder with intelligent control box have been developed on Panasonic digital technology. It is 100% digital controlled and offers high quality welding and easy access to the IT world.
100% full digital control
• Exact output parameters
• Excellent welding results especially between 200A to 250A
• Sharp FTT - quick and smooth arc start
• Duty cycle: 350A / 60%
• Dimensions: 510 x 380 x 494 mm (L x W x H), weight: 38 kg
• Digital interface with Panasonic robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box YD-35DE1YAD
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with encoder provides digital feed back control of wire feeding
Quality control
• memory for 32 program
• Monitoring function for welding current, welding voltage, wire feeding speed etc.
• Easy transfer of programs to other 350 GB2 power sources
Customer benefits
• Less spatter, constant, high quality welding lowers production costs
• Reliable quality for low maintenance and service cost
• Easy parameter setting by jog dial
• Mobile compact size
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The YC-300BZ3 DC inverter TIG welding power source has been developed on Panasonic digital technology. It is 100% digital controlled and offers high quality welding.
Technical Data:
100% full digital control high performance welding
• Exact output parameters
• Sharp and stable arc start as low as 4 amp.
• Welding Method:
1. DC TIG, DC pulse TIG for mild and stainless steel as well as titanium 0.3 – 6 mm, copper and brass 0.5 – 3 mm
2. DC TIG arc spot for mild and stainless steel with 2 x 2 mm thickness
3. DC stick for diameter 2 – 6 mm
• Duty cycle: 300A / 40%
• Weight: 36 kg
• Digital interface with Panasonic robots
• Arc drive function for stick welding
• Dimensions: 510 x 380 x 410 mm (L x W x H)
• 400 V AC, 3 phases, 50 / 60 Hz
Digital display, LCD, jog dial
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
Quality control
• 99 memory programs
• Digital connection with the PC / network for production
management and quality control
Customer Benefits:
• Sharp and stable arc start
• Reliable quality for low maintenance and service cost
• Easy parameter setting by jog dial
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The YD-500AF2 is a MAG / Pulse MAG power source for automated welding with Panasonic welding robots.
• Input Voltage / Frequency: 400V / 50 Hz
• Input: 28 KVA
• Output current, adjustable range: 40 – 500 A
• Output Voltage, adjustable range: 12 – 45 V
• Duty cycle: 500 A / 100%
• Weight: 117 kg
• Dimensions (L x W x H): 585 x 440 x 945 mm
The YD-500AF2 welding power source can be used for welding of mild and stainless steel.
Following welding methods are possible: Standard/ Pulse, Hybrid, Hard + Soft Pulse
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The YD-350GE2 MIG/MAG inverter pulse welding power source and the wire feeder YW-35DEB1YAD with intelligent remote control unit is based upon the latest generation of Panasonic digital technology. It has 100% digital controlled ensuring high quality welding and easy access to the IT world via PC based interface. It supports following welding methods: CO²/MAG, Pulse-MAG, MIG and Pulse-MIG.
Welding Power Source YD-350GE2YHD 100% full digital control
• Exact output parameters
• Suitable for aluminium, mild steel, stainless steel welding
• Quick and instantaneous arc starts
• High speed welding with less spatter with 32 bit technology
• Quick response to changes in arc length
• Duty cycle: 350A / 60%
• Sharp FTT - quick and smooth arc start
• Dimensions: 510 x 380 x 570 mm (L x W x H), weight: 66 kg
• Digital interface with Panasonic robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with encoder provides digital feed back control of wire feeding
• 4-drive wire feeder for aluminium, 2-drive wire feeder for mild steel and stainless steel available.
Quality control
• Memory for 32 programs
• Monitoring function for welding current, welding voltage, wire consumption etc.
Customer Benefits
• High speed, high quality, less spatter welding
• Easy parameter setting by jog dial
• Exact output parameters for easy parameter adjustment
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Elektra is an universal electrofusion machine, suitable for welding PE and PP couplings (from 8 to 48 V). It is available in three versions: Elektra 400 Entry (*), Elektra 400, Elektra 800. The Elektra machine is made in compliance with Italian and international standards, and is composed of:
a versatile machine body, capable of adapting to different operational needs, inside and outside the trench; the control panel can be turned upward or be positioned horizontally to the ground
an optical pen - barcode reading system (or optical scanner, upon request) that allows the automatic setting of the welding parameters. There are nonetheless two manual settings available: by setting the welding tension/time parameters, and by input the numerical code indicated under the bar code
an in built memory with 4000 welding cycles, featuring the possibility of transferring data to a PC , to an external USB storage device, or to a serial printer RS-232
a large graphic display
The machine is supplied with a cable provided with Ø 4mm connectors, a set of Ø 4,7 mm adapters, a manual scraper and a transport case.
(*) ELEKTRA 400 ENTRY is the basic model of the Elektra product line. It features a bar code reading system with an optic pen which allows the machine to acquire the welding parameters automatically. Welding certification is printable through a RS232 serial port.
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The TIME Process is a tried and tested high-performance welding process for manual and mechanised applications that has been doing sterling service in industry for many years. By “high-performance”, we mean a welding process that achieves either a deposition rate of at least 8 kg/h, or a wirespeed of at least 15 m/min with 1.2 mm steel wire.
Now the TIME Process has been totally digitised. With all the attendant benefits that come as standard with Fronius digital welding systems, such as: 100 % reproducibility of all welding results, modular system principle, digital microprocessor control, superb welding properties.
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Welding inverters Varin are portable welding machine which are using direct current. Mostly used for welding construction and stainless steel by using rutile, basic and cellulose electrode (only VARIN 2000 CEL). They are also suitable for repairs, building yards and workshops.
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Machines for SAW welding in combination with Kjellberg Finsterwalde welding power units provide a wide range of technological solutions for effective use in industrial welding production.
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Metal Inert Gas welding and Metal Active Gas welding are the most widely used welding processes in the world today. The range of possible uses is especially wide in the case of the versatile MAG process, which is suitable for unalloyed, low-alloy and high-alloy base metals. This makes it ideal for use in both the production field and for repair welding. The MIG process, on the other hand, is used for aluminium and copper materials.
All in all, then, a highly versatile welding process.
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Cold Metal Transfer (CMT), a new chapter in the history of welding. The TPS 5000 CMT is a fully digital micro-processor controlled inverter welding system that supports the Fronius CMT process. Besides MIG/MAG, the system is also suitable for TIG and electrode welding.
The innovation that the CMT process introduces is that wire feeding is integrated into process control. This makes it possible to reduce the amount of heat applied; and that means no spatter on the work piece join.
The TransPuls Synergic 5000 CMT with 500 A is ideal for applications in the automotive and automotive supplies industry, avionics and spaceflight, metal working and portal building. In fact, the system is suitable for any automated or robot assisted job. The typical fields of application are thin and ultra-thin sheet joins of 0.3 mm or more, MIG soldering of galvanized sheet metal, and steel/aluminum joints.
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SYNERGIC.PRO² 170-2 - 280-2
Gascooled machines with 2-roller wire feed units
170 to 280 A, excellent ignition properties, stable arc, integrated database with over 500 different programs, digital processor control with synergic characteristic curves, standard 2 step and 4 step operation mode as well as spot and intervall welding, electronically controlled and regulated wire feed automatic system.
The revolutionary Smart Machine Control
A unique regulation concept developed by REHM in a stepped system: The arc length is not only controlled by measuring the arc voltage and the welding current, but also by digital capture of the wire feed rate.
SDI Technology(Stepless Dynamic Induction)
Innovative electronic welding choke with ultra-fast automatic regulator, for excellent ignition properties and an extremely stable arc. The choke setting can also be modified manually using the stepless controls.
RSC - Realtime Speed Control
The digital monitoring and regulation of the wire feed rate, extremely precise and in real-time.
CCM - Characteristic Curve Memory
The comprehensive, integrated welding parameter database (CCM) contains the knowledge of experts with many years of practical experience. The combination of material, wire diameter and voltage level is used to pre-select the synergy parameters required for a successful welding process. During welding, the actual values are constantly compared to the process specifications and, if necessary, corrected instantly.
RMI - REHM Machine Interface
Sets the welding energy using the material thickness alone, all the appropriate welding parameters are then selected automatically.
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Welding machines Varmig synergy are intended for welding by MIG/MAG method by using shielding gas. Recommended to be used for welding construction steel, CrNi steel and aluminium. Varmig Synergy machines are mostly found in car industry, machine and ship building as well in various workshops.Microprocessor control enables synergy working, possibility to set programmed or manual welding parameters, soft start, digital indicator of welding voltage and wire feeding speed
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Welding machines Varmig are intended to weld by MIG/MAG method and by using shielding gas. They are suitable for use in workshops and repairs, especially by thin metal plates. Varmig machines enable exellent weld quality and possibility to use flux cored wire (VARMIG 1600P).
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The JOKE® multiSpot technology has revolutionised repair and modification welding for tool and mould making. Easy, quick and safe – the ideal system for efficient on-site tool repair. Specially developed for pulsed welding
applications. Such fine and precise welding has so far only been possible with a laser.
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Welding machines VARMIG SUPERMIG and VARMIG CLASSIC are intended to weld by MIG/MAG method and by using shielding gas. Used in workshops, repairs and industry. Mostly used for welding construction steel, and also aluminium and CrNi steel if using appropriate accessories and welding wire. Exellent welding quality can be achieved, also with using flux cored wire.
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New! Auto-Set™ is a breakthrough control that automatically sets your welder to the proper parameters. Auto-Set offers all-in-one MIG, minus the guesswork! Simply set the wire diameter, set the material thickness, and start welding!
Manual Mode has the flexibility to manually set weld parameters for broader applications.
NEW! Smooth-Start™ patent-pending technology provides a smooth, spatter-free start. —The best starting machine in the small MIG category. No more pop-gun starts or spatter to clean up.
Durable cast aluminum feedhead incorporates dual groove quick-change drive roll and spring-loaded tension arm with calibrated tension knob, all designed to make setup easier and faster.
Thermal Overload Protection shuts down the unit and activates over- temperature light if airflow is blocked or duty cycle is exceeded. Automatically resets when fault is corrected and unit cools.
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BOOSTER.PRO 170/210
The uncomplicated operation using a rotary knob for welding current setting and a push button for the functions of TIG and manual Stick electrode (MMA) welding is new. The active function is indicated by an LED.
The INTIG (Intelligent Ignition Energy) selects the correct striking current automatically when electrode welding.
Soft and precise arc striking is ensured by the Lift-Arc ignition.
The REHM ELSA System (Electronic Stabilised System) prevents weld drop-outs and fluctuations even with input power cables as long as 100m (1,5 sq.mm).
The Arc-Force and Anti-Stick functions prevent accidental sticking and overheating of the electrode.
A temperature controlled fan switch automatically optimises the cooling power and reduces noise emissions and power consumption.
Suitable for use with a generator.
Powerful electrode welding in the Booster function, welding of Aluminium electrodes and multi-component Bronzes with the Arc-Force function.
Comfortable TIG welding in DC operation through the gas management function and the 4 step (latch-on/latch-off) function. (BOOSTER.PRO 170 with Gas management option).
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