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GMAW MIG/MAG is a rewarding welding method to automate. At ESAB we have many years experience of this and over the years we have been the forerunner within robot welding as well as other applications. Our program for automated GMAW MIG/MAG consists of everything from the simple welding tractor that holds the welding pistol for the welder, during long, tiring welding work, up to fully automatic welding applications.
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Horizontal, vertical, diagonal. This tried and tested semi-automatic welding machine can be used universally. The increased welding speed compared with hand welding gives rise to higher productivity.
• Overlap welding of PVC-P, ECB, EPDM, CSPE and TPO roofing membranes
• Faster and more efficient than hand welding
• Small and compact
• Steplessly adjustable speed for high welding seam quality
• Can be used in the most confined spaces
• Different welding seam widths
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The YD-350GB2 CO2/MAG inverter welding power source and the YW-35DD1YAD wire feeder with intelligent control box have been developed on Panasonic digital technology. It is 100% digital controlled and offers high quality welding and easy access to the IT world.
100% full digital control
• Exact output parameters
• Excellent welding results especially between 200A to 250A
• Sharp FTT - quick and smooth arc start
• Duty cycle: 350A / 60%
• Dimensions: 510 x 380 x 494 mm (L x W x H), weight: 38 kg
• Digital interface with Panasonic robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box YD-35DE1YAD
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with encoder provides digital feed back control of wire feeding
Quality control
• memory for 32 program
• Monitoring function for welding current, welding voltage, wire feeding speed etc.
• Easy transfer of programs to other 350 GB2 power sources
Customer benefits
• Less spatter, constant, high quality welding lowers production costs
• Reliable quality for low maintenance and service cost
• Easy parameter setting by jog dial
• Mobile compact size
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The YC-300BZ3 DC inverter TIG welding power source has been developed on Panasonic digital technology. It is 100% digital controlled and offers high quality welding.
Technical Data:
100% full digital control high performance welding
• Exact output parameters
• Sharp and stable arc start as low as 4 amp.
• Welding Method:
1. DC TIG, DC pulse TIG for mild and stainless steel as well as titanium 0.3 – 6 mm, copper and brass 0.5 – 3 mm
2. DC TIG arc spot for mild and stainless steel with 2 x 2 mm thickness
3. DC stick for diameter 2 – 6 mm
• Duty cycle: 300A / 40%
• Weight: 36 kg
• Digital interface with Panasonic robots
• Arc drive function for stick welding
• Dimensions: 510 x 380 x 410 mm (L x W x H)
• 400 V AC, 3 phases, 50 / 60 Hz
Digital display, LCD, jog dial
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
Quality control
• 99 memory programs
• Digital connection with the PC / network for production
management and quality control
Customer Benefits:
• Sharp and stable arc start
• Reliable quality for low maintenance and service cost
• Easy parameter setting by jog dial
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The YD-500AF2 is a MAG / Pulse MAG power source for automated welding with Panasonic welding robots.
• Input Voltage / Frequency: 400V / 50 Hz
• Input: 28 KVA
• Output current, adjustable range: 40 – 500 A
• Output Voltage, adjustable range: 12 – 45 V
• Duty cycle: 500 A / 100%
• Weight: 117 kg
• Dimensions (L x W x H): 585 x 440 x 945 mm
The YD-500AF2 welding power source can be used for welding of mild and stainless steel.
Following welding methods are possible: Standard/ Pulse, Hybrid, Hard + Soft Pulse
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The YD-350GE2 MIG/MAG inverter pulse welding power source and the wire feeder YW-35DEB1YAD with intelligent remote control unit is based upon the latest generation of Panasonic digital technology. It has 100% digital controlled ensuring high quality welding and easy access to the IT world via PC based interface. It supports following welding methods: CO²/MAG, Pulse-MAG, MIG and Pulse-MIG.
Welding Power Source YD-350GE2YHD 100% full digital control
• Exact output parameters
• Suitable for aluminium, mild steel, stainless steel welding
• Quick and instantaneous arc starts
• High speed welding with less spatter with 32 bit technology
• Quick response to changes in arc length
• Duty cycle: 350A / 60%
• Sharp FTT - quick and smooth arc start
• Dimensions: 510 x 380 x 570 mm (L x W x H), weight: 66 kg
• Digital interface with Panasonic robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with encoder provides digital feed back control of wire feeding
• 4-drive wire feeder for aluminium, 2-drive wire feeder for mild steel and stainless steel available.
Quality control
• Memory for 32 programs
• Monitoring function for welding current, welding voltage, wire consumption etc.
Customer Benefits
• High speed, high quality, less spatter welding
• Easy parameter setting by jog dial
• Exact output parameters for easy parameter adjustment
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Panasonic presents the full digital AC/DC-TIG power source
YC-300BP2 which was invented for AC-, DC- and Mix- TIG welding. The BP2 can be used until an AC-frequency up to 400Hz.
The BP2 is easy to operate even if several assigned functions are selected and it has a well arranged control panel. Up to 50 different welding conditions can be stored and operated.
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The HCT-900 Hand Held Convection Tool offers a low cost, versatile rework solution for a wide variety of production and rework application challenges. It has a compact, robust design comprising of analog controls for both airflow and heat. A closed loop feedback circuit controls the temperature allowing the desired temperature to be achieved and maintained regardless of changes in the volume of airflow.
The HCT-900 can be used for the removal and replacement of electronic components, including lead-free, from 0201 up to 304 pin QFP. It is also effective at reworking pin in-hole devices such as sockets and connectors. And, using it with solder braid and flux is a fast and efficient way to remove solder shorts and splashes. It can also be used in plastic applications such as applying shrink wrap to components or the formation of plastic rivets.
The unique low noise air pump (less than 45 db) provides precise airflow control for the most demanding applications. The "power off" cool down function retains airflow through the hand piece while the unit powers down, providing efficient heater cooling and reducing thermal stress.
The HCT-900 is fully ESD compliant.
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KR2
Cable-less remote controller increases mobility and reduce disconnection trouble.
Condition setting is easy even for an unexperienced operator.
* Low spatter and high arc stability
* Power saving by the adoption of new idle power saving circuit
* Compact and space saving
* Safety structure applied IP23
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GB2
High Grade Welding by Full Digital Technology
* Selectable various types of wire feeder
* LED monitor which can monitor welding condition and motor feed load on the controller
* Improve welding quality specially in low voltage range (30 - 120A)
* Lightweight and space saving
* Most suitable for the welding of mild steel and stainless steel
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Gunslinger
* Reliable solid state contactor
* Energy-saving circuit in MIG mode keeps fan on only while welding, automatically shuts off 6 minutes after completion of weld.
* In MIG mode, hot-start feature ensures smooth arc starting for reduced spatter.
* In MIG mode, burn-back feature allows wire to burn back at end of weld to prevent wire sticking in weld.
* In MIG mode, can readily change polarity to run solid or flux-cored wires
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GE2
High grade welding of stainless steel and aluminum by Full Digital Technology
* Minimizing spatter generation and excellent bead appearance by Hybrid Pulse technology newly developed for Full Digital.
* Instantaneous arc start by encoder motor and new CDM control
* Superior performance for aluminum, stainless steel and mild steel
* Simple operation by simultaneous use of jog dial and direct keys
* Monitoring software is available for the quality control. (option)
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BZ2
IT innovation in TIG welding by Full Digital Control
* Accurate output control
* Fine arc start
* Concentrated and stable arc
* Enhanced memory and communication function
* Simple operation by jog dial and touch panel
* Light weight and space saving
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EFD presents the new ProcessMate 6100 Hot Air Reflow System. This digital bench top reflow system uses an active feedback loop to accurately control air temperature to ± 5ºC. Temperature ranges from 100ºC to 480ºC adjustable in 1ºC increments. The diaphragm pump provides an adjustable, repeatable, constant air flow.
When used with EFD SolderPlus® dispensing solder paste, the ProcessMate 6100 reduces operator variability, rework and scrap while increasing productivity and production yields without special training requirements typical of wire-and-iron soldering. The precise temperature and air flow control allows for a larger process window for reflow without overheating components. Operators are able to visually observe solder being reflowed to prevent common soldering defects.
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QS-AW Collision Sensor
The QS-AW is a dynamically variable collision sensor that operates on an air pressure system.
A regulated air supply provides positive, variable pressure to hold the collision sensor rigid during normal operation. At impact, the air chamber seal is opened, immediately signaling the system controller.
Factory-proven and engineered to withstand the harsh realities of these applications, QS-AW is the collision sensor specifically designed for arc welding, plasma cutting and laser cutting.
Key Benefits
-Positive, variable air pressure to hold the QS-AW rigid during normal operation, resulting in more accurate welds and cuts
-Permanent repeatability
-Detects angular, rotational and compressive forces
-Common mounting flange to work with a variety of torches
-Flat plate or stem mount available
-Built-in harsh environment shielding
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Welders machine Model ZIA 700 PR is intended for production of disposable car's seat and wheels covers from PE film's sleeve.This machine is adapted to work with overprinted film (measured by photocell) or no overprinted (measured by encoder).
Production process involved in rewinding assigned part of film and making welds and perforations, simultaneously making appropriate length incision in any part of bags/ liners. Prepared products are counted and wind onto a reel.
Machine may be used for production:
- wheel covers
- seat covers
- PE bags
- PE liners
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PF1
Improved cutting quality
* Up to 30% improved maximum cutting capability
* Up to 20% improved cutting surface coarseness.
* Up to 10% reduced bevel degree
* Drastically reduced dross at thin plate by pulse cutting
* Forced air stream up to the end of electrode
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