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KIO-01 / KIO-0450 / KIO-0450NF
Flyer Type Outslot Winding unit
This high speed coil winder has been developed by using the NITTOKU-made, compact FA controller. By using a 180° indexing mechanism, core loading can be performed in parallel with the coil winding process. Furthermore, the tool transfer loading method is used on the professional indexer. Production on the KIO machine results in consistent winding profiles and high quality products.
KIS-0450 / KIS-0250U
Micro Armature Winding Machine
Applicable core : Armature, paper motor, etc.
The high speed winding machine can be created by applying the NITTOKU-made super high speed compact FA controller. By applying indexing mechanism (180 degrees), the core loading can be performed in parallel with the winding operation. This has improved working efficiency and productivity.
DF-0150 / DF-0150V / HDF-0160
High-speed Double Flyer Type / Single Flyer Type Armature Winding Machine
Model DF-0150/DF-0150V are developed by applying NITTOKU made original controller as well as the newest servomotors. In addition to the compact and simple mechanism of the machine, remarkably easy and flexible specification changes can be performed with NC 7 axes control. Model HDF-0160 is developed by adding 4 NC axes to DF type winding machine and been modified to 11 axes type. This model is recognized as high speed version (Winding &hooking) of model DF-0150.
HAM-0150 Single Flyer Type Armature Winding Machine
Fitted with the latest NITTOKU Original Controller HM-0150 is a Single flyer high speed coil winding machine.
The NC control feature of the Wire clamp manufacturers device enables accurate tuning. |
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CNC Controlled Automatic Coil Winder
AN 240 / 480 / 720 Series
AN 240 / 480 / 720 series are excellent winding machines in versatility that can be widely used for variously-shaped bobbin winding types such as relays, suppliers of solenoids, ignition coils, and others.
Regarding one of the challenges of winding system, "multi-objective production", Nittoku's tool transfer system solved the problem to vastly reduce down-time for specification changeovers. Also its modular system permits addition/removal of processing modules for soldering, taping or assembling to/from system line, the system can build up best suited manufacturing line to meet the market needs.
Further, various options will substantially increase manufacturing efficiency; double traverse mechanism for finer winding, direct spindle manufacturers mechanism for faster winding and decreases running costs, dedicated professional software for perfect layer coil winding, etc. |
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Book size Coil Winder
BOK-01A
BOK-01A is the world's first letter size compact coil winding machine.
Although compact and economically priced, the servomotor of the model enables the professional spindle stop accuracy angle to be kept at 1°, and the machine is suitable for multiple circuit winding such as switch mode transformer coil winding. Using together with the optional traverse unit, it will be used as an automatic winding machine with a traverse function. |
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Bobbinless Coil Winder
BAS Series
BAS 50 / 60 series are precise coil winding systems designed for various bobbinless winders.
By utilizing a rigid traverse guide, perfect layer coil winding can be performed using mandrels without a slit groove wire guide. The machine also checks if the tooling flange position has been changed caused by thermal expansion, and adjusts it to keep consistent winding accuracy.
Having special professional software for winding both even and uneven numbers of turns per layer, and using the intermittent wire feed mechanism, BAS-01-60 achieves reliable perfect layer coil winding.
Flyer type Bobbinless Coil Winder
BIF-01
BIF-01 is a flyer-type winder keeping a number of turns with thin wire that best suited for air coil winding which doesn't require perfect layer. |
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Chip choke coil winding device
NCI-0150 / NCI-0250
Core supply, winding, brazing and core unload are proceeded by professional indexer simultaneously to shorten the cycle time.
Machine is designed for minimized floor space and less heavy weight.
Indexer is operated by direct drive motor for no maintenance needed.
Stabilize the welding temperature by NITTOKU original auto tuning system.
Special inductor winding machine
This machine is high performance winding machine controlled by 12-axes and possible to wind several spec inductors.
Cross winding is possible for transponder coils.
Type of welding process is selectable. |
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CNC Bench top Coil Winder
TAK-01 / YOK-01
TAK-01・YOK-01 are compact and economically priced models but high performance bench top coil winder with servo motors to control the professional spindle and the traverse drive. The model has 4 kinds of input patterns to apply various specifications from standard coils to special coils (transformer coils, etc.) and is the machine for easy specification change and easy operation.
TAK-01 and YOK-01 are used respectively according to coil specifications; TAK-01 has a front spindle and YOK-01 has a side spindle. |
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Insert Type Coil Spiral machine
BSW-100
BSW-100 is developed to produce professional fan motor, motor for industrial washing machine and especially for small motors. The machine drops the wound wire in to the coil transfer tool on the turn table. Wire dropping (transferring) is made directly by the weight of wire.
Features
5 axes servo motor control. (Flyer,winding jump,tool index,leads puller (2axes))
Possible to save more than 20 specification from touch panel input.
Set the specification parameter from touch panel. (2 poles,4 poles,6 poles,main coil,sub coil,continues winding,individual winding) |
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Flat wire Edge-wise Coil Winder
HIT-01 / HIT-01M
HIT-01 is a high quality edge-wise coil winding station.
HIT-01M is a bench top type edge-wise coil winder that performs manual operation to set/cut at start/end lines. |
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Single Flyer Type Outslot Spiral machine
MTY-01-ROH-50 / LOM-0150
Applicable core : Outside slot motor
Considering ease of operation and maintenance, this machine has a simple construction by reduction of the total number of parts. In addition, the total machine footprint is compact. The specifications change can be performed easily due to the single flyer design.
High speed controller made it possible to synchronize 4 axes at once. Accurate positioning of the core and high speed winding are performed.
Single Flyer Type Outslot Winding Machine
LIO-0250
Applicable core : Outside slot motor
Nittoku has developed the high speed winding machine for the outside slot stator winding by applying the NITTOKU-made high speed compact controller. Furthermore the newly developed 2 divisions indexing device is installed. The core loading onto the tooling in the indexing device can be performed in parallel with the coil winding process. This contributes to working efficiency and productivity. The winding accuracy can remarkably be increased, thanks to the high indexing accuracy.
The core holding method is applied from the upper position. So an easy simple tooling set can be performed. This is an excellent easy operation machine.
Flyer Type Outslot Winding Machine
OFT-0160
Applicable core : Outside slot motor
The servo controlled flyer vertical axis gives the machine the ability to create lead wires up to 400mm in length. The wire can be tapped at any position required and simple programming can change the position. Feed back from the core height measurement is applied to the winding program to adjust the core height tolerance. |
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Hi Speed type Perfect Layer Bobbinless Coil Winder
BHS-01-50
BHS-01-50 has a new type controller and pul-servo tension that can achieve perfect layer winding with high performance and stability.
Utilizing a rigid traverse guide performs stabilized winding. And the machine checks the tooling flange position caused by thermal expansion and adjusts it to keep consistent winding accuracy.
Comparing the winding speed at 2,000rpm with conventional BAS-01-30, the number of turns for BAS-01-50 will be 20T to 30T, and its productivity increases about twice as much as BAS-01-30. |
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Hook Type Inslot Winding center
HIM-03 Applicable core : Inside slot stator
Model HIM-03 has been developed for inside slot stators winding with new technology `Hook Winding` which uses outward fingers to slide wires through stator slots instead of suppliers of nozzles passing in the slot. The `hook` finger tool with NC control also enables precision winding.
Features
No nozzle space is required in the slots. It enhances slot-fill up to 70%.(ref.)Maximum Slot-fill Insert Winding 85% Hook Winding 70% Nozzle Winding 50%.
This is concentrated direct winding. Therefore, lower end turns can be achieved, and the motor itself can be smaller.
With forming tool, multi-wire winding is enabled at tight slot opening.
Multiple wires can be wound at once, including heavy gages, since the nozzle does not enter the slot. |
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Suppliers of nozzle Type Inslot/Outslot Motor Winding station
KAI-0160 / KAI-0160H / KAI-0260Y
The KAI series coil winding machine has been developed for direct nozzle winding of inside slot stators for small motors.
With AC servo motors and Nittoku`s recently developed NSC60 machine controller, the KAI series can not only wind, but also perform terminal wrapping. A single machine can be set up for a variety of specifications. It features quick and easy specification change-over, a compact, simple mechanism, and 4-axis NC control.
Perfect layer winding is made possible by intermittent nozzle traverse. In addition, the nozzle stroke height can be changed with each layer, resulting in a tighter wind.
Nozzle tilt mechanism rotates the nozzle 90 degrees for termination. This plus the wire finishing unit allows the machine to handle multiple specifications.
The KAI series can be linked with our other machines via our free flow transfer system. Processes before or after winding, such as terminal insertion, soldering, testing and assembly, can be fully automated.
Flyer Type Outslot Winding Machine
LAO-0160
Applicable core : Outside slot motor
Using high speed and capable Max. 10 axes synchronized controllers. It makes accurate positioning along any shape of core and high speed winding.
Motion of the main former and side former (option) is controlled by AC servomotor. Furthermore, by applying know-how of intermittent wire feed for traverse movement, accuracy winding is realized.
This machine is designed to be integrated into the system that is equipped with pre and after process through free slow system with core loading and unloading. |
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Nozzle specifications Oscillation Type Brushless Inslot Winding device
CIT-0150-S / CIT-0150-M / CIT-0150-L
High productivity, due to 3-nozzle synchronized winding for 3-phase motor.
Numerically controled, synchronized 3-nozzle traverse.
Servo-driven for nozzle traverse, stroke change and core indexing. High slot fill is possible.
High speed and minimized sound, due to newly-developed mechanism to reduce vibration.
High accuracy and durability.
NOL-0160 / NOL-0260
Applicable core : Inside slot motor/Outside slot motor
Nittoku has developed a new machine to wind small outside slot stator cores. Each machine includes Nittoku`s original controller and newly developed AC servomotor technology. The machine has been developed with compact design and easy changeover in mind.
Features
Winding is executed by rotating the nested part on the S-axis, while X, Y, & Z-axis are controlled by the wire nozzle. Different specifications including stack height change, number of poles and number of turns can be altered via PC.
Layered winding is possible due to newly developed wire feed methods.
Nozzle position and wire feeding can be changed throughout every layer of the winding process. This reduces slack, therefore creating better winding condition.
Winding time is reduced as a result of wire feed method. This is possible through intermittent nozzle feed and changing nozzle position throughout the winding process.
Precise positioning of the bridge wire from pole to pole is possible due to the AC servomotor.
This series can be linked with our other machines via our Free Flow transfer system. Processes before or after winding can be fully automated. |
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Full automatic power line reactor winding system
PIW-1050 / PIW-0450
This machine is high performance winding center for power inductor coil production.
Supplies the coil from the bowl feeder. Winding, soldering and unloading to tape are conducted automatically.
This model is suitable for single spec mass-production.
Vertical index adopted for less space.
Lead free solder is available.
Power inductor coil winding machine
PIW-01N / PWF-0150
PIW-01N
This machine is high performance winding machine for power inductor coil production.
Suitable for multi-spec & small-lot production. Core loading method is selectable from manual loading or bowl feeding depending on the output.
Manufacturer of spindle winding.
Core supply, unloading, winding and brazing are proceeded at different stations for stabilized machine performance.
Machine is designed for minimized floor space and less heavy weight.
Pre wire fixing is made by thermal compression bonding.
PIW-0150
This machine is high performance winding machine for power inductor coil production.
Suitable for multi-spec & small-lot production. Core loading method is selectable from manual loading or bowl feeding depending on the output.
Welding is conducted during winding to shorten the cycle time.
Machine is designed for minimized floor space and less heavy weight.
Pre wire fixing is made by thermal compression bonding.
Power inductor winding machine (Lead frame type)
VAM-0450H
This machine is high performance winding machine for terminal based type power inductor production. Divide winding and welding process to shorten the cycle time. Type of welding process is selectable. |
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Bench Top Manufacturer of spindle Coil winder
BOS Series
The BOS series machines are high-performance, bench top coil winding devices equipped with servo motors. The cast-metal body is excellent in rigidity and integrated manufacturing by five faces machining center enhances imposing accuracy. Fundamental machine construction reduces the number of component parts and makes it easier maintenance.
We have a variety of manufacturing line according to production work specifications or wire specifications. |
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CNC Turret index type Coil Winder
NT480 Series
NT480 series are winding machines that integrate table and other units. The model reduces the number of component parts, enhances imposition accuracy, minimizes the variation per hour, facilitates maintenance or accuracy recurrence, and is excellent in rigidity.
The tool and atomiser bar can be changed quickly with the quick change mechanism, and specification changeovers will be easily available. Also introducing the turret index coil winder with suppliers of spindles on both sides, the model reduces the bobbin loading time. |
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With shaft: max. carrying capacity 2000 Kg.
With shaft: max. carrying capacity 3000 Kg.
With shaft: max. carrying capacity 5000 Kg.
With mobile arms: max. carrying capacity 2000 Kg.
With mobile arms: max. carrying capacity 3000 Kg.
With mobile arms: max. carrying capacity 5000 Kg.
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This machine is used for winding tasks of transformer loops and is widely used in many transformer manufactures.
Feauters:Beautiful appearance and high load bear capacity
Stable starting speed and efficient break speed
Reliable operation and easy to control
Big torque force and low noise
Adjustable winding mould for optional choice.(maximum length:5000mm)
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Spiral tube suppliers of heat exchangers provide high efficiency in a small profile for high pressure and severe service applications. The heat exchanger consists of dual manifold multi-tube spiral assembly inserted into the shell, where two fluid paths are created for full counterflow heat transfer. Standard tube bundle assemblies are stainless steel with welded tube to manifold joints.
Up to 40% more efficient than a shell and tubing
Pressure ratings exceeding 10,000 psig (690 barg)
Compact and lightweight
Highly resistant to thermal and pressure shock
Least expensive construction for exotic materials
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