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With shaft: max. carrying capacity 2000 Kg.
With shaft: max. carrying capacity 3000 Kg.
With shaft: max. carrying capacity 5000 Kg.
With mobile arms: max. carrying capacity 2000 Kg.
With mobile arms: max. carrying capacity 3000 Kg.
With mobile arms: max. carrying capacity 5000 Kg.
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Penguin Wirewinder Model: PBW1200
PBW1200 is a precision parallel winder designed to ensure highest quality in winding bobbins for use in braiding machines. The standard machine is provided with twelve stations with conventional mechanical brake type let-off. The machine uses a traversing beak mechanism with compensator rather than the conventional traversing bobbin design. The band of wire is wrapped around the precision godet wheel. This ensures uniform wire lengths and yields catenary test results which are consistent and surpass than its conventional machines.
The traversing beak and compensator are operated by precision lead screws. The entire traverse mechanism is enclosed. Almost instant reversals of the carriage is made possible by the servo traverse assembly and driven by servo motor. The pitch can be precisely adjusted and maintained by this arrangement. The unevenness of winding near the flanges is completely eliminated due to this digitally controlled traverse. The operator can adjust the traverse and reversal points on-the-fly through push buttons. Smooth winding and precision stopping at set points are possible through digital drives to the spindle and microprocessor based length counter.
Features
- Traversing beak type with compensator
- Digital setting of traverse reversal
- On-the-fly traverse adjustment
- Six / Twelve let-off station with mechanical brakes
- Traverse parameter set on interface panel
- Digital length measurement
- Step speed slow down to stop speed
- Constant wire speed 400m / min.
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Winders
RODOLFO COMERIO winders are installed in the calendering lines or at the end of converting and trimming lines of any type of material, and guarantee the utmost adjustement precision with perfect operation. They can reach speeds up to 300 m/min, bobbins up to 1500 mm diameter and widths of 4500 mm. Some of the models can then wind the upper side of the film either inside or outside of the bobbin and finally, with intermediate multiple cuts, up to 3 bobbins on the same axis. The automatic cut of the film is available both as "guillotine" version, and as "knife" version. The maximum tension accuracy on the sheet to be wound at high speed is guaranteed by a computerized system for shafts drive motor control. Different types of shafts can be installed on RODOLFO COMERIO winders, suitable for any type of material to be wound.
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Filament winding is a process for fabricating composite materials in which continuous fibers, either previously impregnated with a matrix material or impregnated during winding, are wound onto a rotating mandrel in a precise, predetermined pattern. In the process, the fibers are inter-weave to form regular laminate, which derives more strength from the fiber than in any other composite technology. High-speed, precise placing of the reinforcement in pre-determinate pattern is the basis of the filament winding process. During the past twenty years, the filament winding industry has gone through a resurgence based on recently developed high strength fibers, toughened resins, and computerized winding equipment. Mikrosam's experts team, with more than thirty years of experience, are deeply involved in the field of research and development of composite materials and designing & manufacturing state of the art filament winding machines. Modern and advanced equipment and control & software solutions keep our customers up to date with the most current and competitive technologies in the fast growing composites industry.
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ND-TS1A STATOR WINDING MACHINE
This machine is suitable for winding of two-pole stator. The machine is self-locked, quick and convenient; and can achieve auto feeding, winding, auto cutting functions. The travel of fork rod and tilt angle can be adjusted within a certain sphere, quickly replace the gripper.
All aluminum alloy (anodized) and import acryl shield are available; PLC and display screen and transducer are for main control, it is safe and reliable to set and show the parameters.
FUNCTION AND CHARACTERISTIC:
1. manually fitting mould, and straining and releasing the mould with hand control lever.
2. automatically winding
3. quickly replace the tooling gripper;
4. travel, tilt angle can be adjusted;
5. it is easy to set parameters, .alarm available.
MAIN TECHNICAL PARAMETERS
1. Wire range: 0.15¡ª1.3mm
2. Stack length: 20¡ª60mm
3. Pole: 2
4. Turns range: 0¡ª99999
5. Stator O.D: 50¡ª150mm
6. Main spindle speed: 0¡ª450RPM
7. Air pressure: 5-7kg/cm2
8. Voltage£º415v/3, 50/60HZ
9. Motor power: 4.5KW
10. Weight: 1.2T
11. Dimension: 1050*2300*1750mm
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Tape Stretching Line:
NEW RANGE OF TAPE STRECTCHING LINES FROM J P INDUSTRIES For manufacturing PP/HDPE flat tapes, fibrillated tapes and serrated tapes to produce Woven sacks, Tarpaulins, FIBCs(Jumbo Bags), ropes, stitching threads, etc.,
J P manufactures tape stretching lines from 150 kgs/hr to 500 kgs/hr out put.
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Tape Wetting & Winding
Features:
- Cure tape wetting and winding machine with Pay-off axis with pneumatic brake (regulated)
- Take-Up by 2.0 HP geared motor with AC variable speed drive - Stainless steel trough
- Glass shutter
- 24V foot switch
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High-speed Double Flyer Armature Winding Machine
Displayed Machine : HDF-0160
HDF-0160 is a coil winding machine for variously shaped armature coils.
HDF-0160 utilizes NITTOKU`s original controller as well as the newest servomotors. In addition to the compact and simple mechanism of the machine, remarkably easy and flexible specification changes can be performed with NC 11 axes control.
Features :
. Easy specification change
. NC controlled formers. Core indexing possible in very narrow space
. No scrap wire
. Mono-block cast body for high stability and longevity
HDF-0160 is the High-speed version of coil winder DF-0150.
NITTOKU offers a range of further Armature Winding machines. For small-lot production and high variety of specifications consider the KIO-0150.
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CNC Controlled Automatic Coil Winder
AN 240 / 480 / 720 Series
AN 240 / 480 / 720 series are excellent winding machines in versatility that can be widely used for variously-shaped bobbin winding types such as relays, solenoids, ignition coils, and others.
Optionally AN series winders can be equipped with
. Double Traverse mechanism
. Direct Spindle drive
. Quick mount / disconnect type jig holder
for substantially higher production, even more accuracy, reduced running cost and less noise.
NITTOKU`s tool transfer system vastly reduces down-time for specification changeovers. It`s modular system permits addition / removal of processing modules for soldering, taping or assembling to / from a full-range system line.
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Bobbinless Coil Winder
Displayed : BHS-0155
NITTOKU offers various spindle and flyer type winding machines for bobbinless coils.
Models BLS-0135 and BHS-0155 are working with a newly developed controller for precise perfect layer winding! Automatic controls have been improved for consistent high quality production.
Features :
. Rigid traverse guide, making perfect layer winding possible without a slit groove wire guide
. Automatic adjustment to jig flange position
. BHS-0155 equipped with special software for even or uneven number of turns per layer winding
. BHS-0155 with NITTOKU`s unique intermittent wire feed mechanism
. BHS-0155 has jig synchronize with traverse to guide winding first layer
Optional :
. Pul-servo tensioner (recommended for stable high speed winding)
. Alcohol dispensing unit
. Nipper cutter to get required length at wire ends
. Unloading unit
. Unloading robot
. Other units as per requirements
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Brushless Inslot Stator Winding Machine
(Nozzle Oscillation Type)
Displayed Machine : CIT-0150
The CIT-0150 is a newly developed coil winding machine especially for winding 3-phase brushless inslot motor. 3 Nozzles wind synchronously, allowing high productivity. High slot-fill factor and minimized noise make this machine a technological wonder.
Features :
. NC synchronized 3 Nozzle Winding
. Nozzle traverse, stroke change and core indexing servo-driven
. High slot fill
. High speed
. Vibration reduced. Minimized Sound
. High accuracy and durability
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Chip inductor coil winding machine
Displayed Machine : NCI-0150
The NCI-0150 and NCI-0250 machines are specialized machines for inductor coil winding. The machine is controlled by 12-axis and is capable to wind multiple inductor specifications. Cross-winding is possible for transponder coils. The type of welding is selectable.
Features :
. Shortened cycle time by core supply, winding, welding and core unload simultaneous processing
. Consumes little floor space
. Reduced weight
. Indexer operated by direct drive motor. No maintenance required.
. NITTOKU`s original auto tuning system stabilizes welding temperature
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Benchtop Operating System
BOS Series Spindle Coil winder
NITTOKU`s most sold model of winding machines!!!
The BOS series machines are high-performance, bench top coil winding machines equipped with servo motors. The cast-metal body is excellent in rigidity. Compact machine construction reduces the number of component parts and makes it easy for maintenance. The machine is capable of perfect layer winding.
Optionally BOS winders can be equipped with
. Direct Spindle drive
. Wire skeiner and Pulservo tensioner
. Nipper cutter
. Quick mount / disconnect type jig holder
for higher production, more accuracy, reduced running cost and less noise.
We have a variety of manufacturing lines utilizing BOS winders according to production specifications or wire specifications.
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Coil Winding Machine
Displayed Machine : KAI-0160
Nittoku offers a wide variety of coil winding machines. The range is from very small bobbinless coils or chip coils up to big motor coil winding machines. Front-end and back-end processes are also offered. NITTOKU is a manufacturer of complete coil winding systems and solutions!
The displayed KAI-0160 coil winding machine is an example of a very flexible inside-slot motor winding machine. The KAI series can not only wind, but also perform terminal wrapping. A single machine can be set up for a variety of specifications.
Features :
. AC servo motors
. NSC60 machine controller
. Quick and easy specification change-over
. Compact and simple mechanism
. 4 Axis NC control
. Perfect layer winding capable
. Tight winding possible
. NITTOKU`s original nozzle traverse mechanism included
. Can be included in manufacturing lines through our free-flow system.
Automation Options :
. Terminal inserting
. Soldering
. Testing
. Assembly
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Motor Winding Machine
TOM-0150H
TOM-0150H is the new generation motor winding machine. It is capable of direct multi-wire concentrated winding instead of single large wire (over 1.5 mm diameter). A high slot fill is possible due to untwisting the wire during the winding cycle. The newly developed process can achieve higher motor output without changing the stator outer diameter. TOM-0150H achieves lower coil-end by direct winding. The motor can be downsized.
Features :
. Increased Motor output by high slot fill
. Compact and light motor winding possible
. Save material cost
. 11 axis NC-controlled
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Full automatic power inductor winding system
Displayed Machine : PWF-0150
NITTOKU offers various power inductor coil winding systems. Each system can perform the complete range from front-end processes to winding to back-end processes. Thus, depending on your requirements you can get a maxed-out machine for mass-production of single-spec or systems with high flexibility, allowing multi-spec small-lot production.
The PWF-0150 system is ideal for multi-spec small-lot production.
The PIW-0150 and PIW-0450 are NITTOKU`s high-performace winding machines for single-spec mass-production.
General Features :
. Little floor space consumption
. Weight reduced
. Short cycle time
PWF-0150 :
. Core loading method is selectable from manual loading or bowl feeding depending on the output
. Welding is conducted during winding to shorten the cycle time
. Pre wire fixing is made by thermal compression bonding
PIW-0150 / PIW-0450 :
. Supplies the coil from the bowl feeder. Winding, soldering and unloading to tape are conducted automatically
. Lead-free solder available
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This machine is used for winding tasks of transformer loops and is widely used in many transformer manufactures.
Feauters:Beautiful appearance and high load bear capacity
Stable starting speed and efficient break speed
Reliable operation and easy to control
Big torque force and low noise
Adjustable winding mould for optional choice.(maximum length:5000mm)
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ND-RX01 Multi-tap wire array automatic winding machine
Technical Data:
Diameter of Wire: 0.1-1.2mm
Wire amplitude: 0-30mm
Winding Diameter 25-180mm
Effective distance between winding shafts: 550mm-700mm
Winding tooling distance: 210mm-280mm
Rotation speed: 3200R.P.M
Input: 220V/50Hz
Air pressure: 0.5-0.8MPa
Power: 750W
Machine productivity: around 1500 pcs/8 hours
Dimension: 1450mm × 912mm × 1200mm
Weight: ≈ 800kg
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Stand alone winders
MARSILLI winding machines are designed to produce wound components, suitable for any application.
Machine programmability, by means of the Personal Computer, offers the operator great versatility. The machine can be programmed to perform all movements allowed by its mechanical conformation.
The working cycle can be easily modified, stored and finally recalled, with absolute certainty of operation repeatability and positioning precision. The main features of MARSILLI’s machines are: programmability and flexibility of use.
Thanks to the quality level in organization, planning and implementation of its machines, MARSILLI received the international quality certification ISO9001.
MARSILLI’s machines are designed to work with absolute safety, and are certified as complying with the EC safety standards.
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BL-1 Wave Shape Coil Winding Machine
Application: suitable for wave shape coil winding for auto generator stator.
Features: apply servo wire winding, step motor wire winding, automatic loading to tooling, automatic shearing and three phases finish in one time.
Main Technical Parameters:
Power Supply Voltage: 220V±10% 50Hz
Air source Pressure: 0.5~0.7Mpa
Wire Winding Diameter: ≤Φ1.7 or 2×Φ1.3
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We have perfected the design & manufacturing of wide range of Fabric Rolling Machines available in various working widths which are easy to operate, technically advanced and programmable machines in the field of fabric quality control. Being developed by highly qualified engineers having vast experience of this field, our machines are equipped with all necessary features like tensionless handling, accurate length measuring, Straight roll selvedge, variable roll hardness, auto cutting etc.
! Available in various working widths.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. from 100mm – 1000mm.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! High Production Efficiency.
! Operator friendly, improves productivity, reduces labour
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AR series, are been projected and studied for the winding and the quality inspection of the fabric. Destined to all the firms with the necessity to control small and middle quantities of fabrics; their great versatility it’s a support to many productive realities where exists the necessity to verify and to measure a large typology of fabric. Particularly...
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WINDING FOR SAMPLE-PIECE AR Series 07' Full optinal
The range of product
AR series, are been projected and studied for the winding and the quality inspection of the fabric. Destined to all the firms with the necessity to control small and middle quantities of fabrics; their great versatility it’s a support to many productive realities where exists the necessity to verify and to measure a large typology of fabric. Particularly...
· Work: mixed Lycra over mixed viscous,
elastomer; wool in the various typologies;
· Machine projected for fabric h 160÷260 cm;
· 5-40 m/min inspection whitout interruptions;
· Tolerance of verify 0.2%.
The machine can be equipped, according to the necessities, with:
· Inspection adjustable table for perform small
operation of qualitative follow-up;
· Relocation wheel for a best handiness and
management in own business apparatus;
· Digital management of the meters of fabric worked
with automatic stop to meters;
· Management of fabric tension;
· Management of hardness roll;
· Auto-centring module for a perfect alignment of the
selvedges
· Weighing system
· Auto-drawing belt
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Features:
- Complete structure on wheels is made on M.S. rectangular/square pipes.
- M.S. moving pipes cradle at the feeding of fabric from rolls.
- Provision of laminated loose wooden platform on the cradle for putting plaited fabric.
- Tensioning device to give tension to the fabric as necessary.
- Two M.S. rubber fillet coated roller to roll the fabric on paper/PVC tube by surface winding.
- Side ways upright guides prevent shifting of tube.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with a electronically operated motorized screw type arrangement, thus doing away with requirements such compressed air etc.
- The whole structure is on Castor wheel for easy movement of the machine.
- Occupies very small amount of space. Small rolls can conveniently be made in small spaces, offices, godowns, etc.
- Meter Counter is installed in front on platform top for easy reading
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The new Easypack Spiral Pro™ is a high-speed motor driven version of the Spiral system producing tubular lengths of cushion void fill packing on demand.
High volume output is controlled by a foot switch with the flexible cushion material dispensed straight into the transit box.
The small, neat machine takes up minimum space so that every packing bench can have its own dispenser.
- Produced from 100% recycled and biodegradable paper
- Provides effective all round protection for goods using top, bottom and side fill
- Flexible tubes are easy to shape and form
- The tubular material is readily coiled to support heavy items
- The dispenser is fully adjustable for height, tilt and swivel
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Albany Door Systems' self repairing UltraCool™ door is designed for high traffic cold storage applications where the need for speed is paramount. It was designed specifically for high traffic, heavy duty cooler facilities.
When fork-truck traffic is high, door speed is important and safety concerns are at a premium, UltraCool™ is the door solution.
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Spiral tube heat exchangers provide high efficiency in a small profile for high pressure and severe service applications. The heat exchanger consists of dual manifold multi-tube spiral assembly inserted into the shell, where two fluid paths are created for full counterflow heat transfer. Standard tube bundle assemblies are stainless steel with welded tube to manifold joints.
Up to 40% more efficient than a shell and tube
Pressure ratings exceeding 10,000 psig (690 barg)
Compact and lightweight
Highly resistant to thermal and pressure shock
Least expensive construction for exotic materials
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