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300 mm universal combined machine
Following the success of the C26 genius and in response to market demands, MiniMax presents the C30 genius, a combined universal machine, with tables made completely of cast iron, and superior features. The 1200 mm long planer tables and the 200 mm improved thicknessing height allow more heavy-duty machining. Therefore, the C30 genius is set to repeat the commercial success of the C26 genius, backing it up, and completing its range, as a new small and economical universal combined machine. An ideal first purchase, it is practical and efficient and even with its compact footprint can still guarantee performances typical of a professional machine.
Main options:
• Aluminium mortiser
• Self-centering Wescott type chuck
• Squaring frame
• Wheels for machine movement
• Tenoning table and protection hood
• Spindle moulder protection for shaping operation
• "Tersa" cutterblock with 3 knives
• 3 single-phase motors 1,5kW 2Hp 50Hz (1,8kW 2,6Hp 60Hz)
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Universal combined machine 410 mm
Elite Serie: the Combined Machines for the professional woodworker. Technology, design, innovation and quality: 100% made in Italy. The Universal Combined Machines of the “Elite” Serie represent the TecnoMax solution for the handcrafts who are looking for a compact machine without renouncing a top quality end product. The rapid machining changeover, the possibility to compose the machine according to the one’s requirement, and the same performance of the single-machining models are the main qualities which characterize this new range.
The new saw unit is made of a strong cast-iron structure. It is tightly fixed under the table and can be tilted by means of two side supports (trunnions): these solutions grant sturdiness, rigidity and a perfect cutting result. Furthermore, on request, the unit can be equipped with scoring unit for an optimal cutting even on upgraded panels. The sliding table is made from extruded anodised aluminium with a closed, honeycomb structure. The carriage runs on an exclusive slideway system consisting of guides made from calibrated and hardened F550SX steel. The spindle moulder unit is designed to provide the maximum stability and rigidity under all working conditions. Top performance features include: a large-size, cast-iron moulder spindle; a large distance (230 mm) between the two bearings on the moulder spindle; the possibility to mount tools at a minimum distance (5 mm) from the first bearing. The 4 standard speeds (3500, 6000, 8000, 10.000 rpm) are ideal for all types of machining operation, from moulding to routing against the grain.
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- VENUS -
The quick fixed bridge machining centre; very accurate and sturdy, it proves to be the ideal solution for the machining of small 3-5 axis batches in a pendular cycle. Designed for meeting any flexibility request, it offers wide application possibilities considering it compact size.
- Speed and accuracy -
The fixed bridge single-piece frame, the motion mechanisms appropriately sized for heavy-duty working loads, the high-performance digital axis and the electrospindle power contribute to guaranteeing high machining speeds in combination with positioning accuracy and finishing quality.
Venus can be configured with a wide range of operating units. The RX4 operating unit emphasises its work field width and the machining speeds. It can also be configured alternately with the 5-axis PX5 unit or the 3-4-axis TX3 operating unit.
The work table is available in the steel version with universal T-shaped guides and standard vacuum system, or with special universal clamping modules, for an immediate work table setting.
- Safety and protection -
The protection cabin and the extraction stroke of the work tables, which completely protrude from the cabin, make the workpiece load/unload operations very safe and isolate the work table (dust and chip ejection) for the total benefit of the surrounding environment.
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FLEXDOOR 7000 machining centre make it possible to machine large daily amounts, even if manufacturing batches are reduced and customised. The FLEXDOOR 7000 enables machining or hardware installing on frame stiles, into a common machining line or two specialised lines "locks" and "hinges" The FLEXDOOR 7000 digital control enables high flexibility to be reached while maintaining a very high productivity. The machines also allow pins, hinges or keepers to be installed.
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The edge sanding machine type LZK SD has been developed according to long experiences and to the newest knowledge’s in a modern, unit as-
sembly system for the handicraft and interior furnishing workshops.
This machine is used for solid as well as for veneer edges and can be easy integrated in work process as a single machine as well as in production lines.
The machine can be build up exact to the customer use for many different products. So the user get a fast and economic work process.
-Flexible modular construction system
-Possibility to work with a groove cutting unit in trough feed system
-Build up with different work units exact to the customer need
-Many different work processes in one work step
-Smooth running because of very strong construction
-Easy to adjust and handle
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V-CUT
CNC cutting centre with 3 controlled axes, designed for cutting profiles made of
aluminium, PVC, light alloys in general. V-Cut loads the extruded section and cuts it, then unloads the finished part all in fully automatic mode without need for operator
attendance.
The powerful and versatile software can handle predefined cutting lists, optimizing them to minimize wastage. The cutting head allows cutting at +/- 22°30' and intermediate angles.
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The TK 804/3 model features an automatic machining and cutting system for aluminum profiles and it is designed to minimize the manual intervention of the operator during the machining cycle, allowing the operator only to load/unload profiles.
The machine comprises a multi-spindle combined unit, complete with 3 controlled axes, where it is possible to install a maximum of 8 electric-spindles to perform milling, drilling and tapping operations on 4 sides of the profiles before they are cut.
The machining line comprises:
In-sequence loader
Loading table with a 3 axis CNC pusher
Labeling machine (optional)
Multi-spindle combined unit
Cutting unit
Conveyor belt
Unloading table
Thanks to the versatility of its components the TK 804/3 model can meet the manufacturing needs of every customer: profiles loading/unloading systems, clamping, handling and machining can be customized according to the characteristics of the workpieces, to the working cycles and to the type of machining to be performed.
The high automation of the TK 804/3 model significantly reduces machining times while improving the production process.needs of each customer.
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HIGH-PRODUCTIVITY SOLUTIONS
Learn about our High-Productivity Solutions, including our Automatic Pallet Changer for VMCs, our Automatic Parts Loader and our Automatic Bar Feeder for the SL Series Lathes.
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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WorkPal Compact Servo is a pallet changer that requires minimal floor space. It is designed for automatic changing of pallets in chucks on machine tables in:
- milling machines
- grinding machines
- die-sinking EDM machines
- wire EDM machines.
With a sliding door across one full side, the WorkPal Compact Servo gives maximum access to the magazine. This greatly facilitates the loading and unloading of pallets.
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180°-Twin pallets exchanger system with manual and automatic pallets
Sizes from dia.400 up to 2500 mm.
Application fields
Aerospace, Aircraft, Automotive, Commercial vehicles, Energy, Heavy duty machines, Oil, Wind generators
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Manual Pallet Changers
- Maximize productivity with minimial spindle downtime and faster cycle times
- Fast & accurate operation
- Repeatability of +/- .0001
- Intergrated Clamping System features machinable jaws
- Simple to off-line load or on-machine load workpieces
- Pallets available in three styles: Plain, Vacuum Chuck, or Integrated Clamping System
- Easy to operate
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Extreme light clamping tower for horizontal manufacturing center
Realizable with all Zeropoint Quickclamping cylinders
Hydraulic release or pneumatic release
Note:
• Lightweight construction structure
• Vibration resisting concept
• Up to 60% weight saving
• No stability losing compared to a traditional construction structure.
• Realizable with all Zeropoint Quickclamping cylinders
• Possibility to integrate Zeropoint Quickclamping cylinders for automatised solutions
Remark:
Zeropoint Quickclamping cylinder angle or cube realisable
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Possible working positions: supported on the base, on the side or on the head vertically.
Suitable for working in horizontal and vertical machining centres.
Grinding of all surfaces with a parallelism and perpendicularity of 0 .02 mm.
0,01mm clamping repeatability.
Monoblock design avoids deformations due to high pressure and offers great rigidity.
Side windows to enable the interior cleaning of the vices.
Fitted with high pressure intensifier.
The clamping force is 2.5/4/5 tons. depending on the size.
Power regulator optional.
available with different high pressure spindles:
- mechanical with or without powerregulation
- hydraulic with or without powerregulation
- prox
- automat (70 bar)
- oleo-dynamic
- pneumo-hydraulic
Fits tombstones (see catalogue page 20/21)
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OK-VISE rotary columns are made of aluminium and they come with steel made corner clamps. They work as a trunion unit between indexer and a tail support. This new system makes efficient use of machinable area a reality, ultimately leading to savings in tool changes, less operator interventions and extended cycle times. Most important feature is a possibility to use subplates resulting to a remarkable cut down in machine stop times which is critical especially in the vertical machining centers.
Parts fixturing probably represents the best value in today´s metalworking technology, if you calculate the cost of a CNC machine tool, the cutting tools, tool-holders and tool-changer with both the programming and the design software and compare these investments to the cost of your workholding equipment. Fixturing normally costs only a fraction of the amount the others cost. Yet, the potential for time savings and process improvements offered by a good fixturing solution are substantial.
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Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-The clamping mechanism type can be changed at any time as required.
Any type of vise may be combined with any type of clamping mechanism!.
-The movable jaw can easily be removed to clean the vise body (by pulling out the positioning pins).
-Optional angle driver available.
-Optional swivel base available.
-Many accessories available
The following clamping mechanism are available:
- Manual clamping mechanism with hydraulic power booster.
- Manual clamping mechanism with mechanical power booster.
- Hydro-pneumatic (air over oil) clamping mechanism (6-7 bar).
The spindles are available with adjustable power control. This allows you to preset the clamping pressure before operating the vice.
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Advantages
VISIPORT means taking active safety precautions: Without VISIPORT, the operator can be tempted to bypass the safety circuit of the machine to see what is happening in the machine. This implies a danger potential for severe accidents. With regard to product liability and safety regulations, a glance at the safety advantages of VISIPORT can pay.
Our system is suitable for CNC high-speed milling/grinding machines. It is also the system suitable for lathe applications. The VISIPORT is suitable for OEM first equipment and retrofitting.
The flat construction enables the VISIPORT to be adapted to widely differing door and window designs. VISIPORT is also suitable for fastening to sliding doors with limited intermediate space.
VISIPORT represents an excellent investment: At full functionality and with superior design, it has the lowest total costs (up to 50% lower) for an electrically driven rotating window.
No hole has to be drilled in the machine cabin. The unit is either fastened on the bonded mounting plate or bonded directly to the window. When the mounting plate is used fast replacement of the VISIPORT unit is possible.
Subsequent installation is also simple and fast. Low space requirements enable it to be used for most window configurations on new and also older machines, a through-hole installation is also possible.
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Spin Windows VISIPORT
Application:
-You optimize your machining process.
- You improve your working ergonomic and productivity.
- You can observe the actual machining process in the machine without your view being impaired by coolant or chips.
- Spin windows VISIPORT are suitable for all types of CNC milling machines, lathes and machining centres.
-Spin windows VISIPORT are suitable in original equipment and for subsequent installation
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The Visiport VP180.B5 is the compact version of the Visiport VP220.B5. It includes all the same industry standard features found in it's larger Visiport VP220.B5 sibling, but in a rugged, condensed form. The Visiport VP180.B5 is the perfect solution for applications that require a smaller, but equally powerful, spin window solution.
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T2K offers two lines of spin window solutions, each designed to match your specific needs based on machining application and environment.
The Visiport series, with their high torque electric motors, are ideal for even the harshest tooling environments where coolant flow is constant and chip bombardment is heavy.
For light to medium tooling environments, with intermittent coolant spray and chip debris, the light weight pneumatic DiscAir series make a great fit.
No matter which T2K spin window you choose, all offer:
Easy Installation. T2K spin windows can be mounted to any new machine window. Bond them to pol carbonate, multi-layered, or reinforced glass windows.
Full Visibility. No other solution offers as large a field of view as spin window systems. Retrofit a spin window to your new polycarbonate window to preserve your ability to see into the machine indefinitely. See what you've been missing.
Uncompromising Safety. With the device mounted completely inside the machine cabin and without holes required in the machine tool window, T2K spin windows are the first truly safe spin window design for lathes.
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Retractable spindle guard
- Prevents projectiles.
- Does not restrict any machine activities.
- Vertical and horizontal swing.
- Electrical safety interlocking.
- Key adjustment mode.
- Integrated lighting supplement.
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PART AND TOOL MEASUREMENT APPLICATIONS ON CUTTING MACHINE TOOLS.
Automatic on-machine gauging of workpiece allows time saving in part coordinates setting as well as to detect in real time the result of your machining. Spindle and turret probing systems, provided with several types of wireless transmission systems (radio, infrared, high frequency) are available for this purpose.
Tool setting on lathes and machining centers are provided with dedicated probing solutions, both for automatic and semi-automatic cycles.
Non-contact laser tool checking is also available for tool breakage, tool integrity and tool profile measurement on milling machines and machining centers.
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