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FLEXDOOR 7000 machining centre make it possible to machine large daily amounts, even if manufacturing batches are reduced and customised. The FLEXDOOR 7000 enables machining or hardware installing on frame stiles, into a common machining line or two specialised lines "locks" and "hinges" The FLEXDOOR 7000 digital control enables high flexibility to be reached while maintaining a very high productivity. The machines also allow pins, hinges or keepers to be installed.
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- VENUS -
The quick fixed bridge machining centre; very accurate and sturdy, it proves to be the ideal solution for the machining of small 3-5 axis batches in a pendular cycle. Designed for meeting any flexibility request, it offers wide application possibilities considering it compact size.
- Speed and accuracy -
The fixed bridge single-piece frame, the motion mechanisms appropriately sized for heavy-duty working loads, the high-performance digital axis and the electrospindle power contribute to guaranteeing high machining speeds in combination with positioning accuracy and finishing quality.
Venus can be configured with a wide range of operating units. The RX4 operating unit emphasises its work field width and the machining speeds. It can also be configured alternately with the 5-axis PX5 unit or the 3-4-axis TX3 operating unit.
The work table is available in the steel version with universal T-shaped guides and standard vacuum system, or with special universal clamping modules, for an immediate work table setting.
- Safety and protection -
The protection cabin and the extraction stroke of the work tables, which completely protrude from the cabin, make the workpiece load/unload operations very safe and isolate the work table (dust and chip ejection) for the total benefit of the surrounding environment.
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The edge sanding machine type LZK SD has been developed according to long experiences and to the newest knowledge’s in a modern, unit as-
sembly system for the handicraft and interior furnishing workshops.
This machine is used for solid as well as for veneer edges and can be easy integrated in work process as a single machine as well as in production lines.
The machine can be build up exact to the customer use for many different products. So the user get a fast and economic work process.
-Flexible modular construction system
-Possibility to work with a groove cutting unit in trough feed system
-Build up with different work units exact to the customer need
-Many different work processes in one work step
-Smooth running because of very strong construction
-Easy to adjust and handle
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New FLU Series has been manufactured with a monolithic structure to reduce the vibrations and it is suitable for high speed milling of resin patterns and aluminium moulds.
The particular design of the machine makes the accessibility to the total working area easier with the possibility of loading both jigs and heavy parts by using over-head crane.
Customer can choose a wide range of options to create a configuration according to the real customer’s needs.
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T4 (NEW)
The T4 was engineered for machining the largest size of aerospace structural parts.Carbon-fiber-reinforced plastic (CFRP) has been extensively applied to aerospace structural parts to reduce the weight of aircraft and improve their fuel economy. The use of titanium alloys has also been increasing recently because their coefficient of thermal expansion is compatible with that of CFRP. Machining productivity is extremely low for titanium alloys because their hard-to-cut nature limits the cutting speed owing to the relationship with tool wear. Makino has developed the T4 to improve machining productivity for these hard-to-cut materials. Typical machining applications for the T4 include edge frames and pylons.
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CPS is a pallet changer series for machine-tools or for production lines. They are mechanical and completely self-governing. Cam driven CPS transforms the uniform input rotary motion into an ordered series of linear intermittent and rotary motions of the output shaft on which the pallet pick-up arm is keyed.
The synchronized movements performed by the pallet pick-up arm provide a typical pallet changing cycle: lifting, rotation, lowering. This cycle is controlled by one only cycle-end switch.
The PALLET CHANGER GROUPS of Colombo Filippetti spa have the excellent features of simple construction and direct transmission of motion according to the most sophisticated mathematical motion laws, to give:
° Precision and repeatability of the positioning;
° Self-locked in station
° Smooth jerk-free movement and silent transmission;
° High load capacity;
° Regular operation at low, medium and high speeds;
° Easy mounting;
° Reduced maintenance;
° Reduced energy consumptions.
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Haas APC – Automatic Pallet Changer
Increase productivity by running your Haas VF-3 or VF-4 unattended with our heavy-duty, automatic pallet changer. The Haas APC is a side-loading pallet changer featuring two 19" x 40" steel pallets. The heavy cast-iron base of the APC is secured directly to the VMC for stability, eliminating the need for further anchoring, and a three-point leveling system provides stability and prevents rocking.
The APC allows non-machining tasks, such as fixture setups and part changeovers, to be performed off-line on one pallet while parts are being machined on the other pallet
APC Specifications:
• Pallet size: X 40", Y 19"
• Max pallet load 1,000 lb
• Pallet hole pattern 1/2""-13 on 5"" centers
• Designed and manufactured by Haas
• Pallet change time 30 seconds
• Clamping force 14,900 lb @ 85 psi
• APC footprint 60" x 50"
• Available for Haas VF-3 and VF-4 only
For maximum productivity, add two APCs, for a total of four pallets. With all pallets loaded – whether two or four – the VMC may be run unattended. This integrated system requires minimal training and runs seamlessly from the VMC's control (See below).
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Pallet Changer
CPT Serie
The CPT series pallet changer, manufactured by CDS, is a mechanical system which, by means of cams, transforms continuous movement at infeed into a synchronised combination of rotation and lifting at outfeed.
Normal movement combination is:
- lifting
- 180° rotation
- down
with possibility of customisation on request.
The system is entirely mechanical and, thanks to the use of positive commands, controls the accelerations of the moving masses, providing:
- precision
- smooth running
- silent running
- vibration-free operation
The system also features a synchronous GLR torque limiter to protect the unit in case of an emergency.
The CPT series pallet changer can be used anywhere that large masses have to be moved, especially to back up manufacturing machines such as machine tools and presses.
The CPT can be used both in “push” mode, by positioning it underneath the mass to be moved, and in “pull” mode, by positioning it above the mass.
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CPS PALLET CHANGER
The CPS pallet changer is a mechanical unit applied mainly on horizontal machining centres. The cam mechanism permits the transformation of an input rotary motion in a uniform sequence of intermittent movements of the output shaft, to which the pallet grip arm is splined.
The entire cycle composed of grip, rotation and laying of pallets is realized through a complete turn of the cam shaft.
The complete turn could take from 2.5 to 6 seconds, in accordance to the weight and the pallet entraxe.
Rotation angle of the arm for pallet gripping is usually 180°; it is also possible to project units with different angles (90°, 60°, 45°, 30°)
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RTE ROTARY ELEVATOR
The Rte rotary elevator unit can be used in automations to slave manufacturing machines during pallets handling on automatic assembly lines or on machine tools as pallets changing.
It can be moved in two independent ways:
Indexed rotation carried out through a cam activated by a self-braking gear motor with a number of required stations varying from 2 to 48
Lifting carried out using a pneumatic cylinder having a maximum stroke equal to 50 mm.
The RTE unit is made up of a steel plate supporting a rotary table with a cam activated by a self – braking gear motor and controlled by a FCR micro switch.
Inside the rotary table there is a special pneumatic cylinder vertically moving an aluminum plate on which the needed equipment can be fixed.
The RTE rotary elevator unit is standard built with 2 main sizes:
RTE 06 P with a maximum capacity of 150 kg and compressed air pressure of 5 kg/cm²
RTE 06 P with a maximum capacity of 300 kg and compressed air pressure of 5 kg/cm²
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180°-Twin pallets exchanger system with manual and automatic pallets
Sizes from dia.400 up to 2500 mm.
Application fields
Aerospace, Aircraft, Automotive, Commercial vehicles, Energy, Heavy duty machines, Oil, Wind generators
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Automatic pallet changer
Quick change of machine pallets with zero-point clamping system for continuous high accuracy. High utilization due to minimal pallet change time and fast NC axes. Robust mechanics for a broad spectrum of applications.
Loading position
for workpiece exchange during primary processing in high volume production with short cycle times.Encapsulated area with rinsing devices for process safe workpiece exchanges and coolant return with chip collecting tray. Hydraulic / pneumatic energy supply for automatic clamping devices and airsensoring control (optional). Ideal ergonomics for access and control elements.
Setup station
for the preparation of clamping devices without interrupting the production cycle. Automatic retrieval of machine pallets for loading with raw parts, and replacement in pallet storage for fully automated operation. Hydraulic / pneumatic energy supply for automatic clamping devices and confirmation that workpiece is correctly clamped (optional). Unobstructed access for the possibility of crane loading.
Automatic pallet storage
for storage of raw or finished parts pallets for fully automated operation. Space-saving, vertical magazine for a large supply of workpieces requiring minimal space. Storage of pre-loaded machine pallets for quick, automatic retooling during high volume production.
Setup
of new machining processes with unrestricted access to the machine work area. Convenient access to the machine control with the swivelling control panel. Comfortable working access through large door openings.
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Manual Pallet Changers
- Maximize productivity with minimial spindle downtime and faster cycle times
- Fast & accurate operation
- Repeatability of +/- .0001
- Intergrated Clamping System features machinable jaws
- Simple to off-line load or on-machine load workpieces
- Pallets available in three styles: Plain, Vacuum Chuck, or Integrated Clamping System
- Easy to operate
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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WorkPal Compact Servo is a pallet changer that requires minimal floor space. It is designed for automatic changing of pallets in chucks on machine tables in:
- milling machines
- grinding machines
- die-sinking EDM machines
- wire EDM machines.
With a sliding door across one full side, the WorkPal Compact Servo gives maximum access to the magazine. This greatly facilitates the loading and unloading of pallets.
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Wire processing machines
Manufacturing of blanks on Mikron wire processing machines
Mikron Machining Systems are basically equipped to produce finished workpieces directly from wire coil or bar stock. However it is convenient to manufacture small blanks on Mikron wire processing machines to allow a higher output rates on the subsequent Transfer Machines.
* Wire cutting machine TR-42,
the machine for economical and straight shearing of wire with diameters up to 3 mm for steel, or 5 mm for aluminum and brass.
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Wire processing machines
Manufacturing of blanks on Mikron wire processing machines
Mikron Machining Systems are basically equipped to produce finished workpieces directly from wire coil or bar stock. However it is convenient to manufacture small blanks on Mikron wire processing machines to allow a higher output rates on the subsequent Transfer Machines.
* Cold heading press RP-32/3.
As a single stroke cold header the RP-32/3 model is most suitable for small simple parts. The automatic centering device of the die ensures accurate coaxial relationship of the various diameters. The max. wire diameter is 3 mm for brass and 4 mm for aluminum.
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Extreme light clamping tower for horizontal manufacturing center
Realizable with all Zeropoint Quickclamping cylinders
Hydraulic release or pneumatic release
Note:
• Lightweight construction structure
• Vibration resisting concept
• Up to 60% weight saving
• No stability losing compared to a traditional construction structure.
• Realizable with all Zeropoint Quickclamping cylinders
• Possibility to integrate Zeropoint Quickclamping cylinders for automatised solutions
Remark:
Zeropoint Quickclamping cylinder angle or cube realisable
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Possible working positions: supported on the base, on the side or on the head vertically.
Suitable for working in horizontal and vertical machining centres.
Grinding of all surfaces with a parallelism and perpendicularity of 0 .02 mm.
0,01mm clamping repeatability.
Monoblock design avoids deformations due to high pressure and offers great rigidity.
Side windows to enable the interior cleaning of the vices.
Fitted with high pressure intensifier.
The clamping force is 2.5/4/5 tons. depending on the size.
Power regulator optional.
available with different high pressure spindles:
- mechanical with or without powerregulation
- hydraulic with or without powerregulation
- prox
- automat (70 bar)
- oleo-dynamic
- pneumo-hydraulic
Fits tombstones (see catalogue page 20/21)
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Specific features of the Arnold mat high pressure manual vises with hydraulic power booster and regulator:
Manual clamping mechanism with hydraulic power booster and regulator.
Arnold mat vises maintain a constant overall length, regardless of jaw opening
Main features
-Pre-set clamping mechanism allows you to control the clamping pressure before operating the vise.
-Depending on model clamping pressures of 4 or 5 tons are obtained manually with little operator effort.
-Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-Can be mounted in any of 4 positions (normal, left side, right side, vertical).
-Easy to remove movable jaw for cleaning of the vise body interior.
-Large selection of accessories available.
-All the vises have a serial number, and we keep records of all relevant measured dimensions of each vise at our factory.
-This gives us the ability to match all critical dimensions to vises you already have when you place additional orders.
-Supplied complete with 1 set of plain jaws, 1 handle and 4 toe clamps.
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OK-VISE rotary columns are made of aluminium and they come with steel made corner clamps. They work as a trunion unit between indexer and a tail support. This new system makes efficient use of machinable area a reality, ultimately leading to savings in tool changes, less operator interventions and extended cycle times. Most important feature is a possibility to use subplates resulting to a remarkable cut down in machine stop times which is critical especially in the vertical machining centers.
Parts fixturing probably represents the best value in today´s metalworking technology, if you calculate the cost of a CNC machine tool, the cutting tools, tool-holders and tool-changer with both the programming and the design software and compare these investments to the cost of your workholding equipment. Fixturing normally costs only a fraction of the amount the others cost. Yet, the potential for time savings and process improvements offered by a good fixturing solution are substantial.
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Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-The clamping mechanism type can be changed at any time as required.
Any type of vise may be combined with any type of clamping mechanism!.
-The movable jaw can easily be removed to clean the vise body (by pulling out the positioning pins).
-Optional angle driver available.
-Optional swivel base available.
-Many accessories available
The following clamping mechanism are available:
- Manual clamping mechanism with hydraulic power booster.
- Manual clamping mechanism with mechanical power booster.
- Hydro-pneumatic (air over oil) clamping mechanism (6-7 bar).
The spindles are available with adjustable power control. This allows you to preset the clamping pressure before operating the vice.
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TG-250
Through its' years of experience, Transor has evaluated many coolants and has listened to requests and suggestions of companies in the grinding and superfinishing industry. The result is TransoGrind TG-250, a product that offers the best of both European and North American technologies.
Specifications
Viscosity: 39 SUS at 100°F
Flash Point 275°F
EXP Synthetic
This product is fully synthetic, being comprised of identically bonded molecules, adding lubricity that helps in the dissipation of heat, resulting in maximum stock removal.
Specifications
Viscosity: 43 SUS at 100°F
Flash Point 312 °F
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US1, US2 & US3
Transor Filter has achieved a high level of recognition as a leader in EDM filtration. Working with builders and end users we have had significant exposure to various oils and how they affect performance. Through this experience, the family of US dielectric fluids came into being.
Irvin Kaage, Transor Filter USA President:
"Our primary business is filtration, but because we are filtering oil you can't help but accumulate information over the years that makes a person knowledgeable about oils. We took this information and formulated a dielectric that works extremely well in the EDM process and our ONE MICRON filtration system. Most important is that it is available at an affordable price. A major aerospace company employing over 100 EDM was using many different oils and wanted to standardize. We were working with them on a filtration project and suggested they try US dielectric. To our surprise, they chose US-1 as the preferred product for performance and value."
Whether you EDM small parts or large forging dies, US-1 is a product you can rely on.
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