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We design and produce gearboxes and machines for the steel and non ferrous metals industry:
- gearboxes for roll stands
- shears |
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Hot rolling mills for long products,
both for carbon grades and special steel,
mainly consisting of:
Billet welding machines
Housingless stands
Cantilever stands
Hot shears
Water cooling sections
High-speed delivery systems (HSDｮ)
Cooling beds
Vertical coiling machines (VCCｮ)
Cold shears and saws
Straighteners |
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Features:
- Cutterwheel is equiped with FERMEX teeth
- Very solid construction
Advantages:
- Easy to operate
- Easy to transport
- Long lifetime
Benefits:
- 30 % more productivity
Additionally to the well known piling machines Vermeer MT also supplies auxiliary equipment. Examples are the Easy Cutter (pipe cutting system), drop weights (750 - 4000 kg class,with or without connections),
tubes (114 up to 508 mm) and swaging units.
Swaging units expand tubes in such a way that the original
tube size fits into the swaged end giving the connection a
high quality after welding it.
It also saves labour against other coupling methods like connection rings.
The TU-series Vermeer MT swaging units can be supplied as Standard
and as a Wide Range model.
Both systems are suitable for swaging pipes that are regularly used in the foundation industries. |
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Features:
- Cutterwheel is hydraulicly driven
- Cutterwheel is equiped with FERMEX teeth
- Optimal balance between motor, pump, hydraulic motor
and cutterwheel
Advantages:
- Easy to use
- Solid construction
- Highest periphirical speed
Benefits:
- up to 70% more productivity
- 20% less cost
FERMEX, manufactured by Vermeer MT, has 6 standard models of stump cutters.
It is possible to chose from hydraulicaly or mechanicaly driven machines, and machines which use the P.T.O. of a tractor or it's own power unit.
FERMEX stump cutters are designed and built for the professional user.
The machines are robust, have few wear parts and are making a high production.
The applied teeth/ pockets system results in quick mounting because
no gauges are required.
The locking of the teeth combined with the pockets lead to safe usage.
The Vermeer MT teeth are provided with tungsten carabide plates that extend the lifetime. |
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Gear Shaving Cutters. Gleason manufactures
and resharpens precision shaving cutters to
support Gleason Hurth shaving machines and
any other gear shaving machines. The
Gleason shaving cutter design is optimized
for maximum tool life. |
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As one of the largest manufacturers of gear cutting tools worldwide, our tool manufacturing programme features a wide range of shaper cutters, branded Samputensili, Fellows and Star SU, including disk-type shaper cutters, deep counterbore-type shaper cutters and shank-type shaper cutters. Our shaper cutters are generally ground for pre-finishing and finishing operations, although in certain cases they may also be supplied unground.
Min. / Max. module: 0,5 - 8,0 mm
Max. diameter: 300 mm
Profile modifications: tooth tip chamfer, protuberance, topping, flank modifications for tip and/or root relief on gear, modification of pressure angle, combinations of several of the above modifications.
Materials: various high-speed steels produced by powder metallurgy. Other materials are available on request.
Special profiles / profile modifications for chain sprockets, cams, splines, timing belts and large modules.
Our Express programme features X4ｮshaper cutters. We not only guarantee supply of your shaper cutters including coating in just 4 weeks (20 working days), but, in comparison with conventional shaper cutters, our X4ｮ tools also offer you significant cost saving advantages, since the shorter usable profile reduces both production costs and delivery times. Moreover, advanced manufacturing techniques have improved the quality of our X4ｮ shaper cutters. We can supply class AA tools to DIN 1829 standards and even AAA tools in terms of certain parameters such a pitch and profile, and we also guarantee DIN AA quality throughout the entire life of your tool. When it comes to small batch or prototype manufacturing, these tools make for great savings in terms of production costs.
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Convert now to cutting reliability at higher speed
At Sandvik Hard Materials we regard the cutting function as a single system that forms an integral part of the converting line. Using Sandvik CRC (Carbide Rotary Cutters), your converting line will face no restrictions in the cutting function (up to 1800 pieces/min).
Sandvik CRC are designed on the basis of a powder metallurgy process. The resulting material is both harder and stiffer with superior thermal conductivity compared with steel which makes cemented carbide ideal for rotary cutters. It is possible to resharpen the cutters several times during their lifetime. |
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FeatureTURN
FeatureTURN includes the following features for part creation.
- Holes - You can create a variety of hole types aligned with the part's Z-axis. Simply enter hole dimensions to create any common hole type including counter-sink, counter-bore, reamed or tapped.
- Facing Feature - To face off the part, you simply enter the cut thickness and two diameter values.
- OD Turning Feature - You can create outer turning features from any two-dimensional geometry or curves. Round tool roughing is supported and you have precise control of entry and exit.
- ID Boring Feature - Bores are created from simple two-dimensional geometry or curves.
- Groove Feature - OD, ID and face grooves are created from curves or by entering dimensions that describe the groove's shape.
- Thread Feature - Both OD and ID threading features can easily be created from dimensional data. Tapered threads are supported and relief grooves can be conveniently generated within the thread feature. 2006 You can also thread along a form shape.
- Cutoff Feature - Cutoff feature includes optional chamfer and part catcher control.
- Bar feed feature - FeatureTURN provides support for both bar feeders and bar pullers..
- Sub-spindle Feature - FeatureTURN supports machines with sub-spindles.
FeatureTURN/MILL
FeatureTURN/MILL is an extension of FeatureTURN and incorporates both FeatureTURN and FeatureMILL2.5D With FeatureTURN/MILL, turning features and milling features can be conveniently ordered together in a single setup.
FeatureTURN/MILL provides several capabilities, including:
- Support for lathes with C and Y axis milling capabilities and sub-spindles.
- Drilling or milling features can be positioned on the face or on the OD of the part, and are easily programmed with the FeatureTURN/MILL feature wizard.
- FeatureTURN/MILL contains all the milling features of FeatureMILL2.5D, including holes, slots, pockets, grooves, sides and patterns.
- Milling features can be created on the OD and then wrapped around the lathe's Z-axis. This process takes the Y moves of a milling feature and translates them into C-axis rotations.
- Simulations accurately reflect the rotation of the part during machining so that you can verify precise toolpaths on your computer.
- Polar interpolation can be performed by FeatureTURN/MILL or by the control.
- FeatureTURN/MILL includes the same post processing capabilities as FeatureMILL2.5D and FeatureTURN. You simply create your features and let FeatureTURN/MILL take care of the NC code details. |
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CAD / CAM software for lathe and mill/turn machining
SURFCAM - TRUEMILL - Milling is made simple with a full suite of feature specific machining strategies. |
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GibbsCAM MTM (Multi-Task Machining) was specifically designed to address the CNC programming requirements of multi-task machine tools, providing powerful programming tools that are easy to learn and use with the ultimate in flexibility and configurability. Machining processes are easily defined with GibbsCAM's intuitive graphical user interface that provides seamless access to both turning and milling capabilities. And GibbsCAM's associativity allows operations to be updated easily when modifications are made. Factory-supplied post processors output multi-flow NC code complete with utility operations and sync codes.
Machine-Specific Setup
Multi-task machine tools represent some of the most diverse machine tool configurations available today. With GibbsCAM MTM, your machine tool's specific configuration is captured by GibbsCAM's factory-supplied settings so that you are accurately programming all its capabilities. This way you can be sure that you are taking full advantage of your machine tool for maximum productivity.
Multiple Turrets/Spindles
Today's multi-task machine tools incorporate a wide variety of spindle and turret combinations with no end in sight. A two spindle, two turret configuration is fairly common with machines with more than two spindles or turrets becoming more and more common. GibbsCAM MTM supports an unlimited number of turrets and spindles allowing you to keep pace with advances in multi-task machines.
Live Tooling Support
Multi-task machine tools used to be mainly high-end turning centers with two spindles and tool holders, sometimes including a light-use live tooling capability. Though these are still common, multi-task machine tools now incorporate more substantial live tooling support which allows more extensive milling operations to be performed. GibbsCAM MTM can be combined with any of the GibbsCAM milling options to support your multi-task machine tool's complete range of milling operations.
Swiss-Style Machine Tools
Swiss-style machine tools are becoming extremely popular especially for ultra-high precision parts. Like other types of multitask machine tools, Swiss-style machine tools have also gone through a radical evolution and represent some of the most complex MTM configurations available. GibbsCAM MTM supports Swiss-style multi-task machine tools and provides an easy-to-use tool for programming these complex devices. Supporting your Swiss-style machine tools is straight forward with GibbsCAM MTM.
Utility Ops Support
Bar Feeders. Parts Catchers. Sub-Spindles. These are just a few of the ancillary devices on a multi-task machine tool that require non-cutting utility operations to control. GibbsCAM MTM supports the entire range of utility operations used by your machine tool providing you with full control all the way to posted output.
Sync Manager
Unlike single cutting tool machine tools, multi-task machine tools apply multiple tools across one or more spindles at the same time often in a synchronized fashion. Manually coordinating multiple process flows requires understanding many details and interdependencies. GibbsCAM MTM's Sync Manager provides an easy to understand, intuitive graphical interface allowing you to focus on optimizing your process. The Sync Manager handles all the underlying complexities for you. Programming multiple processes has never been easier or more efficient.
Integrated Cut Part Rendering
With the complexity of multi-flow multi-task processes it is extremely important to verify programs before they can become expensive mistakes on your machine tools. GibbsCAM MTM's integrated Cut Part Rendering allows you to visually verify your programs fully simulating multiple tools cutting at the same time. Not only can gouges be detected, but you can also observe how efficient your program is allowing you to make adjustments further optimizing your program. See it before you machine it.
Factory Supplied Posts
With all the configurability and complexity of multi-task machine tools creating a correct and complete post processor can be quite a challenge. GibbsCAM MTM's factory supplied posts ensure you get posted output specifically formatted for your machine tool that fully supports its capabilities. With factory supplied posts, you don't spend your time figuring out how to post output for your machine tool. Get "what-you-see-is-what-you-machine" output with GibbsCAM MTM posts. |
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PartMaker applies a Patented "divide and conquer" programming strategy to simplify the programming of Multi-Axis Turn-Mill Centers with live-tooling. The software helps the operator break a complicated part surface into a set of planes or faces. Machining tasks, such as turning, plane milling and cylinder milling are carried out separately for each face in an intuitive manner.
Visual programming assures quicker learning and easier use. PartMaker supports most Turn-Mill centers currently available including models from manufacturers such as Hardinge, Mazak, Mori-Seiki, Eurotech, Hitachi Seiki, Nakamura, Miyano, Okuma and others. |
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Manual shape cutting
The P is a lightweight manual ultrasonic device allowing easy shape cutting on any type of synthetic textiles and nonwovens. This handy cutter performs very clean cuts, eliminates frays and creates consistent and clean edges. |
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HIGH PERFORMANCE ULTRA-SONIC CUTTER :
- Oscillating Frequency : 39.5KHz, Max. Output Power : 30W
- Intricate and accurate cutting with a light touch.
- Machine attachment type is also available. |
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The cutter pumps of the series SFC are capable of cutting aluminum chips and similar materials and pumping of these materials along with the coolant fluid. An agitator located at the pump suction helps to break up and separate any large bundles of chips or birds nests which reach the pump suction.
Axial / semi-open impellers
Large chips
25 ... 1800 l/min
4 ... 35 m |
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| Floor Saw Blades from TYROLIT and Floor Sawing Machines from TYROLIT Hydrostress - an unbeatable combination. |
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| ... products without technical information |
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APPLICATION Suitable for cutting paper core.
FEATURES Cutting with circular knife, manual or cylinder knife feeding, manual or auto material unloading.
MAIN TECHNICAL PARAMETERS:
Maximum width of cut 500 mm
Minimum width of cut 12 mm
Paper core inside diameter 76.2 mm
Paper core thickness 3-5 mm
Motor 2 HP
Working air pressure 5 kg/cm2 |
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| Double E offers core cutters in manual, semi-automatic and fully automatic models. Each model cuts cores efficiently and quietly without creating sawdust. The machines accept cores with diameters ranging from 38 mm (1.5") to 200 mm (8"), and wall thickness up to 20 mm (.75"). A simple and quick modification allows the machine to switch between various core ID痴. |
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