Laser welding machine
ø 160 mm | ELC 160
EMAG Maschinenfabrik
The transmission industry can no longer imagine being without the high-tech machining process of laser-welding. The integration of gearwheel and synchro through laser-welding forms the basis for a more compact, more efficient transmission system. Modern laser beam sources and optimised workholding ensure that welding distortion is kept to a minimum - a precondition for low engine noise and easy gear changes. The EMAG LaserCell press-fits synchro and gearwheel and welds the two components together with a laser beam. Expansion modules allow for the EMAG LaserCell to be adapted to your particular requirements.
Advantages for the user:
* Extensive integration of workhandling and laser-welding reduces the number of machining operations in the production process.
* A CNC mating press joins synchro and gearwheel.
* The joining process is monitored by an integrated force/stroke monitor.
* Magnetic preheating of demanding components (without adverse effect on the cycle time).
* Optimised workholding technology reduces distortion of the synchro.
* The use of state-of-the-art CO2 lasers with highest beam quality results in perfect welding seams.
* All quality-defining parameters are NC-controlled and can be reproduced at any time.
* To safeguard your production actual values are monitored.
* Can be integrated into any automation system.
* The space-saving, compact design reduces the installation effort and increases reliability.
* High productivity through short idle times and fast, safe set-ups.
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