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The aluminum is a having metal a weight contained in relation to the volume, is characterized from an elevated thermal conductivity beyond that from appreciable mechanical characteristics.
Its employment is always sottoforma of alloys, than according to the employed binders they introduce various characteristics between they.
Tcs, company of the multinational group Cannon, has developed and realized an innovative plan in the within of the Aluminum die casting under alloy form.
The system, in a position to using various alloys, concurs to produce jets that are characterized for their elevated characteristic mechanics, their lightness, weldability and resistance to atmospheric agents. The obtained jets find thus wide employment in industrial field, particularly in the automotive field and nautical as the vertical injection it concurs to reduce turbulences and gas in the stamp, to advantage of the porosity and therefore of the final density of the jet; induction manifolds, scato them of the change, wheels ........................
The plan is to modulate and consists in a pressa to vertical development, with injection anch' vertical it (Tcs license), enslaved in its it dresses of base of stamp and cargo and drainage automatic rifle of the jet
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Cold chamber machines - PFO series
Colosio's production of cold chamber diecasting machines - for diecasting of aluminium, brass and magnesium alloys - ranges from 140 to 2,200 tons clamping force. Fully digital, Colosio's machines are equipped with data storage of dies (Coltrol System). The monitoring and storage of process data allows accurate repetition of all the injection parameters, pressure, speed and stroke for any possible die, always keeping under control the injection curves thanks to the graphical display of every single shot (Fullcoltrol). Descendant of the well known V2 System, the new Futura double circuit injection system with floating piston accumulators works at the highest speeds, also enabling the operator to choose between a 1st phase with constant speed (under pump) and a 1st phase with progressive speed (under accumulator). Furthermore, the intensification phase is carried out with a separate circuit, fed by a separate, pre-chargeable accumulator, which always guarantees the necessary power to this crucial phase. On demand the machines can be equipped with a REAL TIME injection system of speed and pressure. As shown in the picture above, the safety gates on our machines slide on two central external slideways. This means that there are no obstructions to impede the operation of die changing, while the whole assembly stays clean, fast and efficient. The machine is equipped with a central automatic lubrication system to all the moving parts, with times and frequencies adjustable from the control panel and display of failures through LEDs.
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The best quality at the best price: Low-pressure casting machines for high-volume production
The latest addition to the KURTZ family of foundry machines is a new low-pressure casting machine in the best-price segment of the market designed for high-volume production of standardized products such as wheels.
The best price segment is far from anything cheap, however. Customers can still expect to receive the well-known KURTZ quality standard. The KURTZ pressure control system is the key to the process and is the most accurate on the market.
Furthermore, the KURTZ AL 14-10 SR stands out by offering easy handling and user friendliness. Standardized components provide for the shortest delivery periods as well as rapid machine installation and start-up.
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15 years of expertise in the construction of casting carousels for light alloy castings
> available as complete plant from the holding of the castings to the deburring station
> long operating live at unchanged availability
> robust and low-maintenance design
> Use of modern automation and safety engineering
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Hot chamber machines - PFZ series
Colosio's production of hot chamber diecasting machines - for diecasting of zinc and magnesium alloys - ranges from 30 to 320 tons clamping force. Fully digital, Colosio's machines are equipped with data storage of dies (Coltrol System). The monitoring and storage of process data allows accurate repetition of all the injection parameters, pressure, speed and stroke for any possible die, always keeping under control the injection curves thanks to the graphical display of every single shot (Fullcoltrol). Descendant of the well known V2 System, the new Futura double circuit injection system with floating piston accumulators works at the highest speeds and works with a 1st phase with constant speed (under pump) and a 2nd phase under accumulator. On demand the machines can be equipped with a REAL TIME injection system of speed and pressure. The safety gates on our machines slide on two central external slideways. This means that there are no obstructions to disturb the operation of changing dies, while the whole assembly stays clean, fast and efficient.
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For the low pressure diecasting technology
Foundry Automation is the Division specialized in the design and manufacture of aluminium and magnesium low pressure die casting machines and plants. The basic machine can be fitted with innovative features, most of them patented, addressing important aspects such as easy furnace access and handling, quick mold changeover, etc., that can make the casting unit even more effective. Our machines are designed in accordance with the most demanding quality standards and can be adapted to the various Customer's production requirements to make components that go beyond the traditional wheel. It is no secret that our machines lend themselves to make a wide variety of major automotive components like cylinder heads, uspension arms, wheel hubs, sub plates, etc. The furnace (furnace lining - multi injection provision), the vertical press structure (tilting upper platen) and the inherent accuracy of the standard controls, are the keys to achieve these results. Again and again, Foundry Automation can supply the so called turnkey packages including the peripheral automation and the process starting from the as cast component design to the tooling manufacture (mold-core box) and technology transfer. This is the logical approach that has enabled our machines to become increasingly popular among the leading foundries of this sector at home and abroad.
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Manufacturing cell for crank cases and bed plates
> available as complete manufacturing cell
> solid design
> electronic process monitoring
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DualCast 2300 - 4000
The innovative diecasting machine with reliable control technology, high performance shot end and new 2-platen closing unit. All in robust Frech quality to meet future challenges.
- Reduced floor space
- Reduction of operating cost
- Increase in tie bar clerance
- Increase of maschine performance and reduced cycle time
- Convenient operation of core pulls
- Flexible arrangement of furnace / dosing systems
- Improved die clamping
- Straightforward die height adjustment
- Reduced setup time
- Innovative control concept
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The OLK die casting machines, ranging between 250 and 1000 tons, are engineered and manufactured with high care in every detail. The machines are designed to last in time, increasing casting's quality and profitability year after year.
Great importance is given to research and development in order to provide high advanced products to compete on the market. The continue improvement of the single components, the reliability, the user friendly systems and resistance in time, allow to produce high quality castings. The OLK machines can be used in different production fields such as: automotive industry, household appliances, electro- mechanic, furnishings, valves, etc.
The machines are supplied with a vast standard configuration, however according to customers needs they can be completed with additional options.
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The traditional OL series cold chamber machines, ranging from 1200 tons to 4000 tons of clamping force, are designed for high performance and constant product quality. By choosing IDRA, the customer is aware of having made an investment that guarantees a fast return.
Main features:
- High flexibility (designed for aluminium and magnesium)Extremely rigid closing group (in steel casting)
- Fast and powerful injection, thanks to the new Parker proportional valves
- Hydraulic circuit without welding
- Use of high level "over the counter" components (ABB, Allen-Bradley, Bolenz, Bonfiglioli, Moog, Parker, Siemens etc.)
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Description:
Provided with the base unit are two filler metering systems, one resin metering system, one catalyst metering system, one base-color metering system and a two color contrast injector system. Additional raw material
systems can be supplied as needed.
The base Autocaster Ultra™continuous casting machine also includes:
· Up to 60 lbs/minute matrix production.
· Recipe based matrix control (100 recipes in control panel) with on-the-fly recipe changes and adjustments for resin %,
catalyst %, base-color and matrix output.
· Totalizer for all raw materials (except contrast color).
· Operator calibrated gear pumps for resin, catalyst and base colors.
· Operator calibrated solid-core filler metering augers.
· Filler hoppers with integrated anti-bridging devices.
· Integrated resin heating system.
· Adjustable flow contrast color injectors (up to eight units).
· High efficiency hardened steel machined mixing auger and barrel.
· Modular base-color systems with expandable base-color pump and recirculation.
· Inverter controlled motors for all raw materials (except contrast color).
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From 784 N (80 ton) to 39200 N (4000ton) in die locking force, and from aluminum alloys to zinc/magnesium alloys for materials to be processed, ample products are ready to serve your various needs. Reliable technologies backed by the achievement of a total shipment of more than 9500 sets and high technologies, always aiming at the forefront, are reflected in our products.
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All Electric Hot Chamber Diecasting Machine (DAW-E)
Growing demands in the economy and on the environment is the basis of this innovative new product concept. With the all electric machine type DAW E, Frech has set new standards in hot chamber diecasting technology:
- Environmentally friendly, with quiet and clean operation and no hydraulic fluid
- Energy-saving, due to lower power and water consumption
- Highest productivity due to shortest possible cycle-times
- Full real-time control of all movements with the easy adjustment of parameters
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An accurate high-speed flip chip bonder, the FCB3 accommodates a variety of needs. From development to pre-production and multiple-model production, this machine offers outstanding functionality.
The FCB3 features a simultaneous recognition camera that ensures accurate bonding in continuous production. Additionally, the automatic calibration function corrects thermal changes over time, guaranteeing bonding accuracy of ± 3 _m/3 sigma during continuous production.
Ideal for medium to very fine pitch manufacturing.
Features & Benefits
Flexible modular system accommodates various processes
IC feed from both tray and wafer optimizes productivity
Automatic tool changer with 4 input handles up to 38 types of ICs
Wide component range - from 2" x 2" (up to 320 inputs) to 4" x 4" (up to 80 inputs)
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Bore holes. Cut slots. Machine shafts. All at microscopic dimensions previously impossible. The MG-ED82W micro electro discharging machine gives you high-quality micro machining of conductive materials down to dimensions as small as 5µm.
From tool-quality quenched steel and carbide to highly fragile materials such as ferrite, any conductive material is eligible. Micro-EDM provides minimized electrical discharges, almost to a negligible amount, that produces cleaner, more accurate shapes than energy beam technologies.
Our unique WEDG technology, which comes standard with our machines, allows you to profile-grind your own tool electrodes on the same machine, so you can perform the entire micro-EDM process on one desktop unit.
Features & Benefits
Produce holes as small as 5µm with depths of five times the diameter
Achieve surface roughness of only 0.1µm Rmax
Use of relaxation generator as the pulse electro-discharge generating circuit substantially reduces power levels and provides greater precision
Positioning parameters of less than 1µm for maximum repeat machining accuracy
Especially suited to micro-machine electronic circuit elements on silicon wafers
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Extracting machines automati to us Arcofast series
The Arcofast is an extracting machine automatic rifle to lateral positioning (operating or opposite side), for the pieces withdrawal of money pressofusi and their drainage by means of lateral ribaltamento of 90°.
Composed from arm of withdrawal of money, mounted on adjustable support of support, to commando electrical worker for the movements of income and escape, with programmabile preapproach. The commando is always pneumatic, instead, for the functions of taken, extraction centers them. Pneumatic commando for the functions of taken, extraction centers them, ribaltamento and warehouse pieces. Drive with electric motor to alternating current set in action from inverter. Suit of control panel, cables connection electrical workers, device of control prelevamento pieces with predisposed support to receive 6 sensors (the ns. supply comprises of series n. 2 sensors). The version Arcofast 3 is in a position to serving presse from 140 to 560 ton.
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To provide our customers completely integrated production cells, IDRA has established strong partnerships with the main foundry automation suppliers.
For extraction of castings Idra cooperates with ABB and uses the IRB series Robots, also for programming and diagnostic. These are completely integrated in the die casting cell so as to have only one reliable production system.
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The DISACOOL Cooling Drum shakes out the mould and cools the castings. Furthermore the cooling drum breaks up the sand lumps, cools the sand, and then screens it, ready for recycling.
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The sand and casting cooling drum has been devised to offer modern foundries the possibility to cool sand and castings at the same time, to ease castings cleaning and to control the quantity of fines by means of an appropriate suction.
Obviously, the utilization of a sand and casting cooling drum is to be valued according to the production typology and to its undeniable advantages on the process.
Poured moulds are taken from shakeout to drum by means of a vibrating conveyor. The cooling process is based on the evaporation of the residual moisture of return sand and on the evaporation of the water appropriately added by a conditioning device, which is made up of two parts: one part adds water into the charging area (according to incoming temperature) and the other part adds water into the sand discharge area, if necessary.
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