Monitoring software package SMT

data acquisition and analysisreportinghistoric data analysis

Product Overview
SMT Analytics analyzes the SMT process in depth by detecting and localizing issues down to the specific placement location. The software identifies performance impacts and highlights optimization potentials to increase overall production efficiency. The analysis helps to uncover otherwise unnoticed losses such as lost build time, material waste, or increased cycle time.

Questions the analysis answers

• Why is the production status like that?
• What is the impact?
• Where is the problem?
• How was the performance in the past?
• Why do I not achieve the target?

Application fields (three analysis dimensions)

• Time: Saves short- and long-term production time; helps keep the line efficient; helps to achieve deadlines; shows impact of production losses; shows optimization potentials.
• Condition: Analyzes machine states; locates and analyzes issues; gives an overview of production process and line operations; compares production availability to potential losses.
• Material: Helps to save resources and costs; shows rejects reason, location and timing; analyzes material contribution to line reject rate; helps to benchmark lines.

Use Cases
SMT Analytics supports the following primary use cases:

• Line Balance Analysis
• Reject Analysis
• Unscheduled Downtime Analysis
• Rate Efficiency Analysis
• Recipe Time Analysis

Line Balance Analysis (Time Analysis)

• Comparison of theoretical and actual build times per station and processing location
• Detection and localization of bottlenecks within the line
• Analysis of the impact of changed recipe activations on line balance

Reject Analysis (Material Analysis)

• Analysis and visualization of rejects
• Rejects per component, component shape and feeder ID
• Contribution to overall line reject rate

Unscheduled Downtime Analysis (Condition Analysis)

• Analysis and description of each occurring error ID
• Detailed insights down to the specific placement location combined with station and line overview
• Detection of every error start and end time regardless of error duration

Rate Efficiency Analysis (Time Analysis)

• Detailed analysis to find speed loss events
• Correlation of speed loss events to increased build time
• Contribution to performance loss

Recipe Time Analysis (Time Analysis)

• Performance analysis of original and new recipe download
• Detection of different results which influence throughput
• Notification of potential performance losses due to changed settings in new recipe download

Your benefits at a glance

• Practice-oriented use cases and dashboards
• Analyses on placement, machine, line and facility level
• Localization of problem causes
• Identification even of difficult-to-locate shortfalls
• Consideration of historical, real-time and reference data
• Ensuring deadline compliance
• Reduction of production costs

Caractéristiques / spécifications techniques

• Product type: SMT process analytics software
• Analysis levels: placement location, station, line and facility
• Main analysis dimensions: Time, Condition, Material
• Primary use cases: Line Balance, Reject, Unscheduled Downtime, Rate Efficiency, Recipe Time
• Supports comparison of theoretical vs. actual build times and recipe-performance analysis
• Localizes issues down to specific placement location and feeder/component contributions
• Includes dashboards and practice-oriented use-case views; considers historical, real-time and reference data