Fiber laser marking machine INSIGNUM 4000 GenS

CO2 laserceramicmetal

From standard solutions to high-end applications, INSIGNUM laser marking machines meet all the requirements of laser marking of printed circuit boards. Whether CO₂ or fiber laser, the right laser can be integrated for every application. Thanks to its versatility, materials such as solder resists, metals, plastics and ceramics can be precisely processed.

The next generation of laser marking.
The INSIGNUM 4000 GenS combines the highest marking precision with intelligent process optimization. AI-powered features assist in the automatic determination of laser parameters, reduce setup times, and ensure reproducible results. Thanks to its scalable software architecture and future expansion capabilities, the system is already equipped today to meet tomorrow’s demands.

Technology
Positioning accuracy: ± 100 µm @ 5 Sigma
Cycle time: starting at 0.7 seconds per mark
Module sizes up to 5 mil
CO₂ laser
Simplex User Interface for intuitive operation
AI-powered determination of laser parameters
High-resolution camera verification for optimal code quality
Extended Automation
AI-powered OPTIMAP – up to 50% faster process time
Quality inspection of markings via integrated camera system
Automatic fiducial detection
Traveling Salesman algorithm to minimize travel distances and cycle times
Data Intelligence
Seamless data exchange via IPC-HERMES-9852, IPC-CFX, and OPC UA
Developed for SynapticaOS
Product Pool for centralized management of product and process data
Offline programming while production is running
Sustainability
ASYS develops modular and scalable machine solutions that conserve resources and offer long-term investment security. The INSIGNUM 4000 GenS supports this concept through intelligent process optimization, reduced setup time, and lower energy and media consumption.

Up to 40% lower compressed air consumption
Sleep mode exhaust during extended line stoppages
Future-proof, expandable machine and software design

Pictogram of a milling cutter head drawing a winding line.
Marking on the Smallest Surface
High precision from 100 µm to 3 mil
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Short Cycle Times
Features reduce cycle times to 4.8 seconds per marking process.
White pictogram of a square with two curved arrows inside pointing in opposite directions on black background.
Standardized MES Connections
Predefined interfaces transfer job data, serial numbers and machine status in real time.