Band saw HBM540ALU

for non-ferrous metalsfor aluminumfor cylindrical products

Overview
The aluminium bandsaw HBM540ALU is engineered for cutting ingots and billets made of aluminium and comparable non-ferrous metals (e.g. magnesium). It delivers fast, precise cuts with a small kerf and can be configured from a simple automatic machine with chip conveyor to a fully automated, linked sawing cell with integrated chip extraction.

Features

• Prepared for automation — Basic machine configuration supports connection of extensive material handling and integration into automated sawing lines.
• Application‑appropriate chip disposal — Large chip volumes are removed reliably via chip conveyor or connection to a central extraction system; capacity scales with requirements.
• Servo downfeed system — Ball screw and servo motor feed reduce idle times, provide precise feed control, increase cutting performance and extend band life.
• Cast‑iron band guiding parts — Dampen vibration at the cutting edge and improve tool life.
• Roller band guides — Ensure accurate band guidance at high blade speeds; roller bearings are centrally lubricated by an automatic lubrication system.
• Micro Spray System — Process-safe spray lubrication of the saw band with special nozzle arrangement for reliable wetting at high speed.
• Economical use of carbide blades — Achieved by robust design, modern servo technology and well-dimensioned chip removal.
• Precision portal‑design guide system — Low‑vibration saw frame combined with linear portal guides for best cutting results and long service life.
• Automatic guide arm — Ensures optimal sawing results without manual readjustment when material sizes change frequently.

Technical data
Cutting range 90° round: 540 mm
Cutting range 90° flat: 630 x 540 mm
Smallest dimension to be sawn round: 20 mm
Smallest dimension to be sawn flat: 20 x 15 mm

Performance characteristics
Feeding length single stroke: 500 mm
Drive power: 22 kW
Blade speed: 300 - 1,300 m/min
Saw blade dimensions: 7,500 x 34 x 1.1 mm
Rest piece length in automatic operation: 50 mm
Total power: 29 kW
Saw feed: servo-feed via ball screw
Material feed: ball screw
Material clamping: hydraulic
Saw blade cleaning: electrically driven chip brush

Dimensions and weight
Length: 2,650 mm
Width: 4,385 mm
Height: 2,700 mm
Weight: 6,600 kg
Material support height: 800 mm

Technical specifications

• Cutting range 90° round: 540 mm
• Cutting range 90° flat: 630 x 540 mm
• Smallest dimension to be sawn round: 20 mm
• Smallest dimension to be sawn flat: 20 x 15 mm
• Feeding length single stroke: 500 mm
• Drive power: 22 kW
• Blade speed: 300 - 1,300 m/min
• Saw blade dimensions: 7,500 x 34 x 1.1 mm
• Rest piece length in automatic operation: 50 mm
• Total power: 29 kW
• Saw feed: servo-feed via ball screw
• Material feed: ball screw
• Material clamping: hydraulic
• Saw blade cleaning: electrically driven chip brush
• Length x Width x Height: 2,650 x 4,385 x 2,700 mm
• Weight: 6,600 kg
• Material support height: 800 mm