Car test lane CAP20000

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Overview
CAPELEC CAP20000 is a complete vehicle inspection test line designed for centralized measurement and management of braking, suspension, alignment, emissions and headlight settings. The line integrates a combined gas analyzer and smokemeter, a brake tester, a suspension bench, a side‑slip tester and a headlight tester with a 22” touchscreen totem and S9010NC software.

Key features

• Integrated testing: brakes, suspension, side slip, emissions and lighting
• Centralized interface with single remote control
• Modular configuration to adapt to vehicle type and regulations
• Remote maintenance and easy commissioning
• Compact ergonomic totem with 22” touch screen

Brake tester

• Dimensions: 232 x 69 x 28 cm
• Frame: galvanized steel
• Maximum load: 4 t per axle
• Power: 4 kW (ABM Germany)
• Test speed: 5 km/h
• Measuring range: 0–750 daN
• Braking passage: 80–220 cm
• Rollers: high‑adhesion aluminum epoxy
• Pedometer: wireless (Bluetooth)
• Power supply: 230/400 V, 50 Hz

Suspension bench

• Dimensions: 232 x 43 x 28 cm
• Frame: galvanized steel
• Frequency: 0–25 Hz
• Maximum load: 4 t per axle
• Power: 3 kW
• Test method: EUSAMA, phase shift
• Passage suspensions: 80–280 cm
• Power supply: 230/400 V, 50 Hz

Side‑slip tester

• Dimensions: 45 x 52 x 7 cm
• Frame: galvanized steel
• Measuring range: ±20 m/km
• Maximum load: 4 t per axle

Interface (totem)

• Compact ergonomic totem
• Power supply: 230/400 V, 50 Hz
• PC: 22” touch screen | OS WN
• Software: Technical Control Procedure S9010NC

Gas analyzer (petrol & LPG)

• Dual mode: diagnostics and technical inspection
• Measures: HC, CO, CO2
• Preheating: < 9 min at 0°C (1 min minimum)
• Operating temperature: -10°C to 55°C
• Response time: < 5 s for CO, CO2, HC
• Atmospheric pressure: 750–1150 mBar
• Lambda coefficient: 0–9.99

Smokemeter (diesel)

• Automatic zero and calibration
• Measurement range: (not specified)
• Power supply: 230 V

Headlight tester

• Weight: 25 kg
• Dimensions: 590 x 670 x 1850 mm
• Battery: 10 h autonomy, fast recharge
• Measures: vertical aim, lateral aim, intensity, glare
• Communications: USB, RJ45, RS232, Wi‑Fi
• Vertical aim: -6/+6 % | Lateral: -10/+10 %
• Intensity: Lux 0–200 lx; Candela 0–12500 cd — precision Lux ±10%

Applications / operating modes

• Periodic technical inspection (PTI/ITV): conformity checks for brakes, suspension, side slip, emissions and headlight settings
• Repair shops & garages: maintenance measurements and diagnostics
• Vehicle builders & manufacturers: functional checks during assembly and validation

Technical specifications

• Complete composition: combined gas analyzer & smokemeter, brake tester, suspension bench, side‑slip tester, headlight tester, PC/totem 22” and S9010NC software
• Electrical: 230/400 V, 50 Hz (line dependent)
• Maintenance: remote diagnostic and update capability for full line

Options & accessories

• Brake tester options: CAP9000-RF, CAP9000-RFE, CAP9010 series, CAP9010-PED Bluetooth pedometer, CAP9010-FWD 4x4 version
• Measurement modules: CAP8533/CAP8520 RPM & temperature modules, CAP1330 IR probe, CAP1220/1221 BT receiver/transmitter
• Smokemeter connections & accessories: CAP3030ZEZ1/ZE2 collectors, PRO3030ZE50 extension, various supports and mobile bases

Standards & approvals

• Gas analyzer: MID | Directive 2014/32/EU, OIML R99, ISO 3930
• Smokemeter: ISO 11614 (where applicable)