CNC machining line

Overview
Suitable for high-volume automated machining of cylindrical gears used in passenger cars, buses, trucks, motorcycles and construction machinery.

Rolling–shaving automatic line module (Gantry-type)

• Process flow: hobbing — chamfering — shaving.
• Composition: direct-drive dry-cut hobbing and chamfering composite machine, CNC precision gear shaving machine, lightweight gantry robot, screwless quick-change fingers, multi-layer stacking quick-change magazine and information management system.
• Inspection and compensation station after hobbing/chamfering for in-line dimensional detection and correction.
• Uniform fully enclosed guards for neat, safe installation.
• Compact layout with small footprint (L×W: 9.2m×4m).

Rolling–shaving automatic line module (Articulated-robot type)

• Process flow: hobbing — chamfering — shaving.
• Composition: direct-drive dry-cut hobbing machine, vertical CNC chamfering machine, CNC precision gear shaving machine, articulated robot, screwless quick-change fingers, multi-layer stacking quick-change magazine and information management system.
• “Grid” layout to minimize footprint (L×W: 9m×5m).
• Inspection and compensation station after hobbing/chamfering for dimensional correction.
• Fully enclosed fencing for orderly and safe operation.

Turning automatic line module (Floor-rail robot type)

• Process flow: turning — turning (dual turning paths).
• Composition: 2 lathes, 1 six-axis articulated robot, 1 floor-mounted travel axis, screwless quick-change fingers, multi-layer matrix quick-change pallet boxes and information management system.
• “L”-shaped layout to minimize footprint (L×W: 12m×5.2m).
• Robot equipped with vision system for part recognition, anti-misplacement and positioning; supports mixed-line production to increase line flexibility.
• Fully enclosed fencing for neat and safe operation.

Features / Specifications (summary)

• Target industries: high-volume gear machining for passenger cars, buses, trucks, motorcycles and construction machinery.
• Main process routes: hobbing, chamfering, shaving (or turning module for turning operations).
• Typical footprints: gantry module approx. 9.2m×4m; articulated-robot module approx. 9m×5m; floor-rail turning module approx. 12m×5.2m.
• Line protection: fully enclosed guards or fencing.
• Information management: multi-layer stacking quick-change magazine integrated with an information management system (production and magazine management linkage, in-line detection and compensation closed-loop).
• Automation units: direct-drive dry-cut hobbing & chamfering composite machines, CNC precision shaving machines, vertical CNC chamfering machines, articulated robots/gantry manipulators, floor-mounted travel axes, etc.
• Functions: in-line inspection and dimensional compensation, screwless quick-change fingers, quick-change magazines, multi-layer stacking, robot vision for mixed-line production.