Polypropylene Box with Inner Cut-outs is used to Safely Transport and Protect Automotive Car Lamp Units to Final Assembly Manufacturing Plants
Polypropylene packaging with inner cut-outs hold lamp units in place while in transit, reducing the need of additional protective packaging material.
A Slovak automotive car-parts manufacturer, specialized in automotive lighting, was looking for a reusable and cost-effective electrostatic discharge (ESD) packaging solution to protect and transport lamp units to their final assembly manufacturing plants. The boxes needed to be foldable and easy to store following the delivery of the car lamps to assist in space saving when in return transit to the manufacturer.
DS Smith Plastics in Hurbanovo, Slovakia designed a polypropylene packaging box system consisting of a multi-way die cut inner box that firmly holds the automotive lamp unit in place during transit. The cut-outs replaced the need for additional protective packaging materials, thus reducing overall packaging costs. The boxes are then easily foldable to be returned to the auto parts manufacturer, and easily popped back into position to be reused in another transport of car lamps. The polypropylene boxes are lightweight, stackable, reusable and can be recycled at the end of its useful life.