Gas injection technology
With gas injection technology, gas is injected into the plastic melt usually at the end of the
injection process. The injected gas displaces the melt depending on the injector’s
location.
Short shot, cavity is partially filled with plastic melt. The plastic melt is pressed against
the mold wall with the injected fluid.
Full shot, entire cavity is filled with plastic melt. The injected fluid forces the melt into an
adjoining cavity.
Full shot back pressure procedure, entire cavity is filled with plastic melt. The injected
fluid forces the melt through the sprue bushing back into cylinder vestibule.
Advantages
Cycle time reduction
Contact force reduction
Increased part rigidity
Weight reduction
Remove part distortion
Improved surface quality
Eliminate sunken areas
Applications:
In the mold, directly at the cavity
Characteristics:
Conical sealing injector based on the non-return / check valve principle
With or without back-gassing
Gassing with maximum flow rate
One or more injectors are installed directly in the mold, depending on the size and geometry of the molded part as well as the viscosity of the melt.
The regulated gas, usually nitrogen, is fed through bores in the mold to the injector and through this into the molded part. The back-gassing or gas pressure release goes through the same injector (type GKR) back to the gas feed.