Advanced technology in indigo slasher dyeing
Denim
Reduced number of vats
The design of the dyeing vat (type DV) allows you to attain a darker indigo shade with only eight
boxes. Due to the shorter dye section, the total volume of the dye bath is drastically reduced.
Less chemicals
The indigo circulation system with high flow rate and low speed combined with the closed design of dyeing vats allow savings of up to 20% hydro and caustic soda.
High weaving efficiency
Thanks to perfect tension control during the entire process preserving the yarn elasticity.
Double Vario
- Longest Dwelling in slasher technology(11.2m)
- Integrated roller-lifting device, easier yarn reparigin, better cleaning and maintenance, less preparation time
- perfect bath circulation with cross-fow system for uniform dyeing result
Quick Oxidation
- Incresed dyestuff pick-up with hot airflow
- 30% reduction in oxidation length
- Less yarn waste and better tone uniformity of the warp sheet
Double Head System
In the case of lightweight denim (<200 g/m in warp), the double head
system enables productivity to be doubled. With this unique feature, KARL
MAYER is able to guarantee a perfect and uniform dye process with yarn
density up to 140%