Textile dyeing machine PRODYE® series

strip fabric

Our future- and customer-oriented dyeing and sizing machine is an efficient tool for the production of uniformly dyed and sized warps for weaving made at the highest economical level and produced during an environmentally conscious process. PRODYE®-S (PDY-S) Advanced technology in indigo slasher dyeing Benefits Reduced number of vats The design of the dyeing vat (type DV) allows you to attain a darker indigo shade with only eight boxes. Due to the shorter dye section, the total volume of the dye bath is drastically reduced. Less chemicals The indigo circulation system with high flow rate and low speed combined with the closed design of dyeing vats allow savings of up to 20% of hydrosulfite and caustic soda. High weaving efficiency Thanks to perfect tension control during the entire process preserving the yarn elasticity. Technical Details Working width 1800 - 2000 mm No. of beams 12 - 20 Mechanical speed up to 50 m/min Oxidation 35 - 45 m Dye vat volume 1,970 l Steamer Optional 40 m Machine Features Double Vario Longest dwelling in slasher technology (11,2m) Integrated roller-lifting device, easier yarn repairing, better cleaning and maintenance, less preparation time perfect bath circulation with cross-flow system for uniform dyeing result Quick Oxidation Increased dyestuff pick-up with hot airflow 30% reduction of oxidation length Less yarn waste and better tone uniformity of the warp sheet Double Head System In the case of lightweight denim (<200 g/m in warp), the double head system enables productivity to be doubled. With this unique feature, KARL MAYER is able to guarantee a perfect and uniform dye process with yarn densities up to 140%.