After chamfering with the patented ChamferCut technology, no additional machining is necessary. There is no need for a second cut, which is often required during the deformation-based deburring process for the removal of build-up material. With the chamfering process, the exact chamfer form is produced. In contrast to deformation-based processes, the material structure is not affected. An optimal starting point is created for the subsequent finishing of hardened gears, particularly gear honing. The quality of such chamfers defines a new standard – with maximum repetitive accuracy.
Advantages
• The ChamferCut process
• Very precise chamfer geometry
• Premium chamfer quality and reproducibility
• No bulging or material deformation
• Standard tooth-root chamfering
• Established process in gear production
• Very long tool life
• ChamferCut tools can be re-sharpened approx. 20 times easily and cost-effectively
• Lower tool costs compared to alternative processes
• Short amortization period due to low tool costs
• Applications for gears with module 0.8-42 mm
• 2nd cut not needed for gear hobbing - longer tool life for the hobbing tool
• Short setup time
Chamfering machines LD 180 C and LD
280 С
The LD 180 C and LD 280 C are compact stand-alone machines whose
main task is the chamfering of gears. They can be integrated easily, quickly
and cost-effectively into all existing production/manufacturing lines.