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Thermal barrier coating AES TECH
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Description
Product overview
Problems without proper insulation
Savenergy nanotechnological solutions
Products used in these applications
Key advantages
Applications in key industrial sectors
Commercial / investment benefits
Installation requirements
Technical characteristics / specifications
- Thermal insulation solution for industrial piping based on ceramic nanocomposite liquid coatings designed to reduce heat loss and improve plant energy efficiency.
- Suitable for pipelines and components (pipes, flanges, valves, bends, fittings) transporting fluids at high or low temperatures in petrochemical, food, energy and general industrial sectors.
Problems without proper insulation
- High energy losses and increased operating costs
- Condensation under insulation and accelerated corrosion
- Thermal instability of process fluids during transport
- Maintenance complexity and reduced service life of assets
Savenergy nanotechnological solutions
- Liquid, spray-applied coatings formulated with ceramic nano-molecules to form a continuous thermo-reflective and anti-corrosive film.
- Designed to adhere on complex geometries and provide continuity where traditional bulky insulators struggle.
Products used in these applications
- AES TECH
- TECHNOLOGICAL M
Key advantages
- High thermal performance at minimal thickness: 2 mm equivalent to ~8 cm of rock wool
- Easy application: spray-applied (Airless systems recommended), suitable for complex geometries
- Low-fume formulation for confined-space applications
- Visual inspection possible without removing insulation
- Eliminates condensation under insulation and reduces corrosion risk
- Waterproof and anti-corrosive protection against weather and thermal cycles
- Stable across high and low operating temperatures
- Thermal stabilization of conveyed fluids to improve process control
- Improved energy efficiency and reduced CO₂ emissions
- Low-maintenance, long-lasting performance
Applications in key industrial sectors
- Petrochemical plants and refineries: maintain temperatures and minimize heat loss
- Food industry: pasteurization and refrigeration lines
- Energy production: steam and condensate pipelines
- Cold storage and transport systems: reduce thermal dispersion
- General fluid transport systems in manufacturing and process plants
Commercial / investment benefits
- Improves energy efficiency and lowers operational expenses
- Extends asset lifetime and reduces corrosion-related failures
- Minimizes maintenance frequency and inspection downtime
Installation requirements
- Substrate must be clean, dry and properly prepared; surface treatment or primer may be required depending on condition.
- Application recommended by spray (Airless) to ensure continuity on complex components.
- Suitable for application on in-service lines after technical evaluation of operating conditions.
Technical characteristics / specifications
- Product type: ceramic nanocomposite liquid coating
- Application: spray-applied (Airless recommended)
- Typical thickness: low-thickness (eg. 2 mm) with high insulating performance
- Declared performance equivalence: 2 mm ≈ 8 cm rock wool (indicative)
- Functional properties: thermo-reflective, anti-corrosive, waterproof, anti-condensation
- Temperature resistance: stable at high and low operating temperatures
- Inspection: visual checks without removal of coating
- Formulation: low-fume, suitable for confined spaces
- Maintenance: low-maintenance, durable performance
- Main referenced products: AES TECH, TECHNOLOGICAL M
Catalogs
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See all of Savenergy.it‘s catalogs*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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