Energy-saving distillation column JH series

durable

SENBO Nicotine Distillation Tower is designed for the efficient extraction and purification of nicotine, tailored for the pharmaceutical and tobacco industries. Utilizing advanced fractional distillation technology, this tower effectively separates nicotine from impurities, maximizing purity and yield.

Key Features:

• High Efficiency: Multi-stage distillation with high-performance corrugated packing/trays to maximize separation efficiency for high-purity nicotine.
• Advanced Temperature Control: State-of-the-art temperature control system for stable operation and consistent product quality.
• Safety and Compliance: Built to meet international safety standards for reliable and safe operation.
• User-Friendly Interface: Intuitive control panel for easy monitoring and adjustments of the distillation process.
• Durable Construction: Constructed from high-quality stainless steel to ensure durability and corrosion resistance.

Applications:

• Pharmaceutical Industry: Producing high-purity nicotine for medical applications.
• Tobacco Processing: Extraction and refinement of nicotine from tobacco materials.
• Food and Beverage: Use in flavoring and nicotine-based products.

Operation principle and main components:

• Principle: The system heats a dilute nicotine/alcohol solution slightly above nicotine's boiling point so nicotine vaporizes preferentially. Vapor rises through packed sections where vapor-liquid contact and mass/heat transfer increase ethanol concentration in rising vapor; nicotine vapor is condensed at the top to produce concentrated nicotine while unqualified fractions continue distillation.
• Main components: preheater (vertical tubular heat exchanger using residual liquid heat), reboiler (evaporation chamber / distillation still with diversion inlet to enhance vapor-liquid separation), tower body (three-section packed tower with CY-700 corrugated stainless steel packing and slot/disc liquid distributors), condenser (horizontal tube condenser), cooler, tail cooler, reflux tank, forced reflux pump (explosion-proof magnetic drive centrifugal pump), rotor flow gauge and pipeline valves.

Caractéristiques / spécifications techniques:

• Series: JH series
• Models and key parameters:
  • JH200: Tower volume 640 L; Tower height 6000 mm; High tank 300 L; Condensation area 5 m²; Cooling area 1 m²; Heat 3.0 (unit as in source); Recycling 45-50; Recovery >90%; Filler: Ceramic corrugated or stainless steel corrugated packing; Container: one type; Dimensions (L×W×H) 2300×700×7300 mm.
  • JH300: Tower volume 1220 L; Tower height 7000 mm; High tank 400 L; Condensation area 9 m²; Cooling area 1.5 m²; Heat 6.0; Recycling 90-100; Recovery >90%; Filler: Ceramic corrugated or stainless steel corrugated packing; Container: one type; Dimensions 2600×800×7500 mm.
  • JH400: Tower volume 1450 L; Tower height 7000 mm; High tank 650 L; Condensation area 11 m²; Cooling area 2.2 m²; Heat 6.5; Recycling 150-160; Recovery >90%; Filler: Ceramic corrugated or stainless steel corrugated packing; Container: one type; Dimensions 2500×1000×9000 mm.
  • JH500: Tower volume 2300 L; Tower height 7000 mm; High tank 800 L; Condensation area 18 m²; Cooling area 4 m²; Heat 10; Recycling 280-300; Recovery >90%; Filler: Ceramic corrugated or stainless steel corrugated packing; Container: one type; Dimensions 3000×1200×9000 mm.
  • JH600: Tower volume 2500 L; Tower height 7500 mm; High tank 1000 L; Condensation area 25 m²; Cooling area 6 m²; Heat 15; Recycling 420-440; Recovery >90%; Filler: Ceramic corrugated or stainless steel corrugated packing; Container: one type; Dimensions 3500×1400×9000 mm.
  • JH800: Tower volume 3200 L; Tower height 7500 mm; High tank 1500 L; Condensation area 45 m²; Cooling area 8 m²; Heat 26; Recycling 600-620; Recovery >90%; Filler: Ceramic corrugated or stainless steel corrugated packing; Container: one type; Dimensions 4200×1800×14000 mm.