Plaster element production line

automatic

The gypsum prefabrication sector demands production solutions that adapt to different scales, formats, and work rhythms. There is no single valid system, but rather multiple possible combinations depending on the technical and commercial needs of each production center. FARRAÚS designs and implements production systems adapted to each case, thanks to the capacity of its technical office and extensive experience accumulated in national and international projects. From flexible environments with manual intervention to fully automated lines, all solutions are oriented to guarantee efficiency, continuity, and quality in the final product. - Semi-automatic systems: Combine precision in the critical stages of the process with manual intervention in later phases, allowing a balance between investment, control, and adaptability. These systems are ideal for production centers that value automation at key points but still require manual intervention in certain stages for strategic, space, or cost reasons. - Automatic systems: Designed for production centers with high manufacturing volumes and the need for operational continuity. These are fully automated lines, in which each stage of the process—from dosing and mixing to the final stacking of plates—is integrated to ensure a constant pace and homogeneous quality. Key Features of Semi-automatic Systems: - Balance between investment and control - Constant quality from the start - Organized and efficient processes - High flexibility for different business models Dosing and Mixing Technology: Dosing and mixing – key phases to guarantee the quality of the board – are carried out with the DECORMIX system, a high-performance piece of equipment that ensures a homogeneous and constant mixture, providing a differential value from the beginning of the process. Optimization of Pouring and Setting: Once the mixing is done, the gypsum is poured onto pneumatic tables that facilitate molding and setting of the boards in an organized and efficient manner. This configuration is especially interesting for business models that require greater flexibility, operate in markets with lower volume, or seek to scale progressively without sacrificing the technical quality of the product. Flexible Solution for Diverse Production Strategies: The semi-automatic system is an ideal solution for production centers that value automation at key points but still require manual intervention in certain stages for strategic, space, or cost reasons. Key Features of Automatic Systems: - Continuous and homogeneous production - Maximum performance with minimal intervention - Versatility in the type of plate - Optimized control and maintenance Comprehensive Automation for Each Stage of the Process: The line begins with the DECORMIX system, responsible for a precise and regular mix, and continues with automatic pouring onto conveyor belts or mobile molds, depending on the type of plate. The process incorporates mechanisms for leveling, cutting, trimming, turning, drying, stacking, and packaging, all coordinated in a synchronized manner to minimize downtime and maximize performance. Advanced Solution for High-demand Factories: This solution is especially suitable for factories oriented to demanding markets and large scale, where efficiency, standardization, and the reduction of operating costs are priorities. In addition, it allows remote control and real-time monitoring, facilitating preventive maintenance tasks and production adjustments. - Production systems tailored to gypsum prefabrication sector - Manual to fully automated lines - Efficiency, continuity, and quality focus - DECORMIX dosing and mixing technology - Pneumatic tables for molding and setting - Automation in key stages, manual intervention as needed - Remote control and real-time monitoring (automatic systems) Technical Specifications / Features: - Customizable production lines for gypsum board manufacturing - Semi-automatic and automatic configurations available - DECORMIX high-performance dosing and mixing system - Pneumatic tables for flexible molding and setting - Automated processes: pouring, leveling, cutting, trimming, turning, drying, stacking, packaging - Remote control and real-time monitoring (automatic systems) - Designed for both small-scale and large-scale production centers - Adaptable to various business models and market demands