• The production line of this project consists of 11 stations (5 assembling stations, 3 visual inspection stations, 1 testing EOL station and 2 blanking stations), and the core processes include screw tightening, sealing ring press fitting, vibration plate, oiling, press fitting, EOL, and arc surface automatic labeling.
Benefit Advantages
• The line is designed to be operated by less than 3 operators with ultra-high automation, reducing the labor costs of more than one million per year compared to the traditional semi-automatic manual production line, and increasing the production capacity to more than 150% of the traditional production line, thus greatly improving the production efficiency
• Full item detection by camera (2D, 3D, line scan, line laser) to realize the whole process quality control of product parts from incoming materials to finished products
• Combination of visual guidance and robot which greatly reduces the assembly rejection rate of the production line to <1%
• Highly automated design allows for the A-level traceability throughout the line, enabling full dimensional traceability of all parts and semi-finished products including raw materials for 0K/NG products
Benefit Advantages
• The line is designed to be operated by less than 3 operators with ultra-high automation, reducing the labor costs of more than one million per year compared to the traditional semi-automatic manual production line, and increasing the production capacity to more than 150% of the traditional production line, thus greatly improving the production efficiency