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Insert Model
# TDXU has an advanced chipbreaker that will produce thin and narrow chips in grooving applications. The low cutting force design of TDXU insert permits it to be applied at higher machining conditions than normal, yet maintain an ability to evacuate chips without causing damage to the workpiece.
# TDXU can be used on the following seven machining processes.
External Grooving & Turning – Face Grooving & Turning
Internal Grooving & Turning – Parting-off
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Chipmaker® O.D. & I.D. Grooving
Maximize your productivity and your cost per cut with Chipmaker® quality and variety, as well as outstanding service from Manchester.
- Chipmaker® Inserts (O.D.)
- O.D. Grooving Inserts
- Chipmaker®95 Inserts
- Chipmaker®Cerment Inserts
- TGT Toolholders
- O.D. Grooving Toolholders
- TGT Toolholders Extended Capacity
- DAG Blades
- Chipmaker® Inserts (I.D.)
- I.D. Grooving Inserts
- I.D. Grooving Toolholders
- S-Loc® Inserts & Toolholders
- O.D./I.D Groovidex® Inserts & Toolholders
- Internal Bars
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MiniPro Grooving
MiniPro addresses the needs of miniature grooving with two solutions - MicroScope solid carbide grooving tools for holes down to 2mm diameter, and the Mini System - a family of indexable threading and grooving inserts and holders for grooving in holes down to 6.1 mm diameter.
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Hard Turning with New “AH7516” Insert
Strength in versatility
Hard turning instead of grinding is now possible with the new
purpose developed CBN high performance grade AH7516.
The new “AH7516” grade is an ultra fine grain CBN-grade, with a special ceramic mix on a carbide base giving outstanding results in continuous cutting or light interrupted finishing of hardened steel
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ISO Inserts
The choice is yours
AMEC now offers a range of ISO Inserts specifically developed for use in its special product programme.
The combination of a tough, CVD coated substrate and an optimised geometry make them the first chioce for use in most combination tool applications.
If your combination tool is designed with QDSI 34™ inserts, it will be supplied complete with I.C. insert screws to suit
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KOMET® indexable inserts
Versatility as standard
With KOMET® indexable inserts and the corresponding
tool range, the user has at his disposal an extremely
capable concept for the machining of all types of
materials. Indexable inserts from KOMET® come in a
huge range. The characteristics of the main features of
the cutter geometry, such as the cutting angle, the
formation of the cutter tip and the rounding of the
cutting edge guarantee active cutting control, burr
minimisation, perfect surface quality, high stability,
optimum cutting force absorption and the possibility of
machining all types of materials.
Applications:
Indexable inserts for cast, aluminium,
steel and stainless steels
For solid drilling, rough boring, fine boring
and reaming
Your PLUS:
Active cutting control
Burr minimisation
Perfect surface quality
Optimum cutting force absorption
High stability
Different coatings
Cutting material highlights / Geometries:
Geometry 33 specially for the reduction of burr
formation and burr minimisation
Geometries 14, 15 and 16 for optimum cutting
control and perfect surface quality for rough
boring and fine boring
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A new generation of inserts is taking the world of metal cutting by storm. They are faster, safer, harder, tougher and more versatile than anything that has gone before. That’s right. The new insert generation leave no room for compromise.
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YNMG16
YNMG is Tungaloy’s most recent innovative development to master difficult conditions in profiling and taper cutting. “Y” stands for a corner angle of 25°, which is 10° smaller than in conventional VNMG inserts. This innovative tool concept reduces undesired interference with the workpiece and realizes machining operations in restricted areas where 35° inserts are no longer applicable.
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Indexable Inserts
Carbide, Cermet, Ceramic
Turning, Boring
- indexable inserts positive, fixation by screw (for tool-holders with ISO code S...)
- negative inserts fixation by Lever (for tool-holders with ISO code P...)
Milling, Copy milling
Core drilling, Countersinking, Chamfering, Drilling
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The indexable insert PF 2 for finishing non-ferrous materials (ISO-N) is an extension to our PM2 geometry for medium machining and roughing.
The precision ground PF 2 with polished cutting face is convincing through high component precision and surface finishing. The innovative chip forming element ensures perfect chip breaking and the required degree of process reliability.
PF2- razor-sharo for ISO N
Maximum process reliability due to perfect chip breaking during NE machining
High component precision and surface finish thanks to the precision-ground indexable inserts with polished cutting face
A complete solution from WALTER: finishing with the PF2 geometry, medium machining and roughing with the PM2 geometry
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DIXI Polytool has a complete range of standard indexable inserts "ARTDECO" for swiss turning applications as well as brazed turning tools.
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Milling Inserts
Our milling inserts are engineered specifically to boost your milling productivity and profitability. Our portfolio of products will provide unsurpassed performance for all milling applications and materials.
Inserts KSSM45 - Face Milling
Improved insert design for perfect performance
Inserts KSSM90 - End Milling
Improved insert design for perfect performance
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High chipbreaker wall
By lowering the cutting edge height, high and broad chipbreaker wall can be formed near the corner point.
Can restrict thin chips formed in finishing.
Even at the allowable highest feed, chips do not surmount the
chipbreaker wall.
Stable insert seating
Sufficient boss face is formed along the insert outline.
Improved seating stability obtained with the whole of the insert.
Inclination
By inclining the cutting edge from the boundary between the corner radius and straight cutting edge, the side rake angle is increased in the direction of the arrow.
In profiling, chips are forced to curl sideward and be broken.
In undercutting, chips are evacuated smoothly.
Dimple structure
A dimple is formed near the corner point on the rake face.
Can reduce the contacting area between chips and the rake face, suppressing the occurrence of thermal cracks.
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GC4220
Sandvik Coromant’s new GC4220 grade promises 20-30% improvement in productivity against the current grade thanks to the latest developments in grade technology and an improved substrate and coating. Suitable for use in medium to rough milling at the elevated temperatures created by high speed milling or hard materials, grade GC4220 provides security and predictability to maximize productivity and optimize high metal removal rate. This GC4220 grade guarantees better security at higher speeds and higher feed rates than GC4020, good performance in unmanned production plus higher metal removal rate. The special strength of GC4220 lies in its resistance to crater wear and plastic deformation, common wear problems when running at high speeds and feeds. With its improved edge line strength and bulk toughness and its capacity to withstand increased cutting data, GC4220 is more predictable in dry milling, face and profile milling and ensures a good surface finish.
GC4230
New insert grade GC4230 from Sandvik Coromant is a highly versatile and all round performer, optimized for light to heavy milling of alloyed and unalloyed steels. Designed to meet the demands of modern machining, it is equally effective in both wet and dry conditions and at medium to high speeds. With improved properties providing maximum resistance to all wear types, GC4230 offers the confidence to increase cutting speed and metal removal rate, for a large boost to milling performance. Stressless coating technologies help to ensure this new grade brings improved edge line toughness far beyond standard CVD grades - for a trouble free machining experience in all applications.
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Fives Cinetic’s CITCO brand DIAPAX (PCD) and BORPAX (PCBN) cutting tools offer a cost-effective alternative to conventional cutting tool materials for high-metal removal rates, improved finishes, and extended tool life in maching ferrous (BORPAX) and non-ferrous (DIAPAX) workpieces. These superabrasive-based materials can be used in a wide range of tools including drills, reamers, gun drills, piston and standard groove tools. CITCO technicians can also incorporate them in wear parts and intricate form tools.
DIAPAX PCD tools can provide up to 300 times the life of carbide machining non-ferrous and abrasive non-metallic workpieces in turning, boring, facing, forming, milling, grooving, reaming, parting, and fly-cutting operations, and provide similar improvements when used as wear parts.
BORPAX solid PCBN inserts provide similar performance improvements over carbide in machining ferrous materials. They are made of very fine, carefully graded CBN crystals in a sintered ceramic matrix, and provide usable cutting edges on both top and bottom surfaces.
Both materials are available as standard round inserts in a variety of sizes, and both can be custom fabricated in a wide range of sizes and profiles to meet specific application requirements. Standard tools are typically delivered in 10 weeks or less.
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Grade Hardness (Hv) T.R.S. (kg/mm2) Applications
BN100 400-4500 80 Turning of gray cast iron and exotic materials
BNX10 2800-3200 80-90 High speed continuous cutting of
hardened steels
BN250 3200-3500 100-110 Continuous to moderately
interrupted cutting of hardened and
cast irons
BNX20 3200-3400 95-110 High speed continuous cutting of
hardened steels (HrC 45-68)
BNX25 3000-3200 100-110 High speed continuous cutting of
hardened steels (HrC 45-68)
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PCD-inserts
All ISO inserts can be equipped with PCD or CBN.
The cutting material is defined by the machined material. Through highly precise techniques for eroding it is possible to achieve tool geometries that are otherwise not possible with solely grinding.
The edges can be done with or without a chip angle, the application of different chip breaker geometries is also possible.
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VP1505
Features
• Thick 18 micron MT-CVD TiCN/Al2O3/TiC coating
• Unique gray/black coating used only by Valenite
• Predictable tool life and edge line strength
• Compliments VP1510 on continuous high-speed K05 finishing applications
• Micrograin substrate
• Smooth surface coating, polished on the rake surface
Benefits
• Allows for high speeds, feeds and enhanced flaking resistance
• Easy identification of used insert edges
• Provides a comprehensive tool line-up for cast iron roughing to finishing of all automotive components
• Provides excellent wear and heat resistance at high speeds
• Reduces build-up of ferritic nodular iron
• Reliable performance
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Grade Hardness (Hv) Applications
DA2200 9,000-10,000 Finishing, roughing and interrupted
machining of aluminum and non-ferrous
materials
DA10 10,000-12,000 Machining of aluminum, copper, wood,
rubber, graphite and carbide
DA200 8,000-10,000 Interrupted cutting of non-ferrous alloys and
plastics
DA90 10,000-12,000 High-silicon aluminum alloys, ceramics and
carbide cutting
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Two types of inserts are offered. The main are grounded profile and chip breaker inserts, delivering high quality threads, offered in a big variety of grades and coatings to fit all manufacturing purposes.
Within this range we offer also Ultra - Miniature and Miniature inserts for threading bores as small as 6mm diameter, Vertical (on edge) inserts, Multitooth inserts and U � Type inserts
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M -TYPE INSERTS
High Profile Accuracy
Every insert has an indexable accuracy of 0.015mm guaranteed.
Cost Advantage
TaeguTec uses advanced technology to ensure economical production and a high level of accuracy. This guarantees the customer improved performance and product consistency
Excellent Chip Control
A unique chipformer delivers outstanding performance.
Clear and Easy Identification
The designation mark on the insert clearly defines application, thread standard and pitch.
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Revolutionary newly developed threading insert with chipformer for internal and external machining
- Highly economical
- Excellent process reliability and increased productivity thanks to the unique chipformer in combination with the new grade AH740
- Suitable for a wide range of applications including difficult-to-cut materials
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MiniPro THREADING
For diameters from 2mm to 13mm, the four different MiniPro solutions cover the entire range. Full technical details of the MicroScope, Mini-3, Mini-L and Mini 6.0 can be found in the MiniPro catalog
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CUT-GRIP offers the complete solution for internal machining of grooving and turning applications.
HELITURN is ISCAR's insert with 4 cutting edges, especially essential in roughing applications where high removal rates are desired.
FEEDTURN, with 2 cutting edges ensures a high degree of stability, even at high feeds.
PENTACUT, for multifunction applications including grooving, parting, recessing and chamfering.
ISOTURN features interchangeable boring heads mounted on carbide shanks.
JET-CUT is a new family of tools for grooving and parting of hard materials, similar to the DO-GRIP but with 3 times the output due to internal coolant.
MODULAR-GRIP has all Grip systems in a single tool, for parting, turning, grooving and facing
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PVD coated carbides consist of a cemented carbide substrate over which titanium compound such as TiN is coated to about 1 to 3 µm thick by means of a physical vapor deposition (PVD) method. Because of the lower coating temperature, the substrate does not form any brittle harmful layer and can maintain the original shape and dimension. The Ti(C, N, O) base coating is superior to TiN coating in wear resistance and (Ti, Al)N base coating has a higher resistance to oxidation. Due to the excellent toughness of both the coating and substrate, these grades are suitable for interrupted cutting. Their sharp cutting edge allows the grades to be used for cutting difficult-to-cut materials which tend to be work-hardened
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Cutting inserts
