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The BK MIKRO scanner mounts near your tool.
It is the only tool contact sensor that actually "learns" the position of your tool through its unique encoder system and stores this location in its memory. The scanner quickly rotates its scanning wand on every cycle of your machine, checking for tool presence.
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The TECHNA-CHECK® Tool Monitoring System, with its easy set-up software, has been developed to monitor for broken, worn and missing tools through spindle power monitoring or vibration analysis.
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Practice-oriented functionality leaves the ADI to nearly competitionless pre-setting equipment with integrated optics becomes. The twenty-way enlargement makes a playing measuring possible of gumption geometry. Contactless examining excludes damages at cuts of the tool which can be measured perfectly. Fast and precise pre-setting is ensured by the handwheels with micro-adjustment in Z and x axis. A proven measuring system untouched of Mitutoyo and precision-stored Werkzeugaufnahme leave the ADI in a nearly singular price performance ratio
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ZOLLER » hyperion« is the award-winning series of horizontal presetting and measuring devices for CNC-manufacturing.
The appropriate solution can be tailored to your application needs thanks to the modular and flexible software » pilot 2.0 « and » pilot 3.0 « different available measuring ranges. Additionally you can choose from three different sizes of turret tables that can be individually equipped.
The H-series is ideal for:
- lathes
- turning applications
- milling applications
- mill-turn applications
Turret table layouts designed for your application
One turret table isn’t like the next one and ZOLLER will always provide the turret table designed for your current application, with the option for future layout changes.
The turret table is raised and lowered merely by pressing a button.
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The MAPAL UNISET setting fixture is designed for maximum precision and versatile use. Various measuring methods enable the all-purpose usage. To achieve the best results, a variety of measuring systems can be used. The electronic display allows different reference points to be programmed and the opereator can quickly switch between measuring methods without any problem.
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Sense presence/absence of threads in machined holes.
Ferrous (Ferromagnetic) materials or
Nonferrous (Nonferromagnetic) materials
Ranges:M6x1 - 1/4-20 to M16x2 - 5/8-18
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With today’s global competition, every company continues to look for more efficient solutions to optimize machining cycles, avoid scraps, and minimize machine downtimes. Machining process must become more sophisticated and streamlined to obtain higher efficiency and lower costs.
Marposs proposes a new product line dedicated to the continuous monitoring of the machine process through several types of sensors (static and dynamic force, vibration, power, temperature, etc). The sensors constantly control any machine function, thus allowing cycle optimization and the reduction of scraps and machine downtime.
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Tool monitoring system DDU4
The DDU system for monitoring thread cutting and drilling processes serves
for the direct, real-time measuring of torque and axial forces with control
and breakage limits which can be fixed permanently, alternatively in N or in Nm. In combination with the ARTIS process monitoring systems CTM and ARTEC 4000, the following recognition becomes possible in addition
to the standard functions:
* tool wear
* missing tool
* defective thread holes
* different thread depths
* material contact
* tool breakage
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Renishaw probe systems provide an innovative solution to improve the efficiency of your machine tools.
Touch probes on CNC machining centres and lathes can be used to identify and set-up parts, measure features in-cycle for adaptive machining, and verify finished component dimensions.
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The high deflection values of the FIDIA tracer K5 guarantee an excellent digitizing behavior. The reduced vertical space requirement allows em-ployment also with machines with small vertical travel.
The tracer can be fastened to a copying arm or in the spindle tool clamp which increases the precision in digitizing
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The independent design and the practice-oriented funtionality turns ADI into an almost unbeatable preadjustment unit with integrated optics.
Due to he 20-fold extension, an easy measurement of cutting geometrics is possible.
The non-contact check exludes damages of cutting edges of the tool to be measured. The rapid and precise preadjustment is guaranted by handwheels with fine tuning in axis Z an X.
Due to the reliable measurement system by Mitutoyo ant the precisely supported tool mounting the cost effectiveness of ADI is almost unique.
The ADI is in SK40 and SK50 available.
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Version: Presetting station for workpieces and electrodes. Borehole pattern in table prepared for EROWA tooling systems.
Application: Set-up, presetting and measuring of electrodes and workpieces.
Technical Data
X axis travel: 400 mm
Y axis travel: 500 mm
Z axis travel: 400 mm
Max. height between table and probe holder (without probe): 515 mm
Measuring accuracy: M = 0.0025 + 0.003 x L
Machine Dimensions
Hight: 2450 mm
Floorspace: 920 x 920 mm
Max load: 130 Kg
Max. probe weight: 1.2 Kg
Machine weight (without load): 255 Kg
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With EZset tool presetters, the choice is easy. 15% higher efficiency with an ergonomic, compact design, user-friendly style, and a complete package - table, printer, and more.
The brand product EZset offers high-quality components with an unbeatable price-performance ratio.
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Tool presetter – starter kit
ZOLLER »smile« is the entry-type presetting and measuring device for small-scale manufacturing that offers you absolute top technology in a vertical small-format at a surprisingly reason-able price.
Compact, and easy to operate it may be used for any purpose: machining centers, transfer machines, boring mills, CNC-controlled lathes and in tool grinding and sharpening shops for measuring grinding wheels and tools.
The »smile« is available with »pilot« software in five different measuring ranges depending on tool length.
Due to its low investment cost, the »smile« is ideal for small and mid-size companies that have a small to moderate number of tool changes. Axes slide movements are manual and standard parameters are measured automatically (length, diameter, radius and two angles).
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Speroni has over 40 years of experience in the design and manufacture of Tool Presetting and Measuring Systems. With extensive product research and development, first class build materials and strict quality control; Speroni Tool Presetters are set apart from other manufacturers. Obsolescence is not a built in feature; with over 5,000 installations worldwide, Speroni stands behind each system delivered.
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The tool preadjustment unit BWT-Compact is outstanding due to it´s
extremly simple handling.
The practice-oriented functionality guarantees the rapid and precise
measurment of tools.
Technical details as well as the 2D-tip switch, operation by handwheels
and fine-tuning in both axles save valuable time during preadjustment.
Clear advantages
-rapid and comfortable measurment
-high preciseness
-easy operating
-reliable measurment system (Mitutoyo)
-stabel anodized aluminium body
-modular construction
-excelent cost effectiveness
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Renishaw probe systems provide an innovative solution to improve the efficiency of your machine tools.
Tool setting can measure the size of tools before cutting starts, and to check for tool damage or breakage during the machining operation.
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Renishaw probe systems provide an innovative solution to improve the efficiency of your machine tools.
Tool setting can measure the size of tools before cutting starts, and to check for tool damage or breakage during the machining operation.
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First shrink, than mill
The advantages of shrinking technology are winning more and more users away from the conventional chucking methods of the past.
What countsabove all is the extremly high concentricity which guarantees maximum precision and greatly increases tool life. In addition, shrinking technology creates an optimal connection between tool and arbor, thus guaranteeing a safe load transmission.
And suitability for maximum speed is the best way to achieve an optimal surface finish and to save on expensive super-finishing process.
Pokolm-Voha offers an extensive programm for shrinking technology, including a number of high-quality inductive shrinking decives, shrinking arbors for all possible machine connections, the patented connection system Pokolm DuoPlug®.
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The heat-shrink, presetting and measuring device »redomatic«
ZOLLER »redomatic« is the universal presetting, shrink-fit and measuring machine with a unique automatic longitudinal stop.
With »redomatic« manufacturing companies can profit from a fast and secure tool setup and inspection process for heat-shrink tooling applications (HSS & Carbide). Two devices in one: this allows for more flexibility in your company, reduces investment costs and saves a lot of time.
In addition, ZOLLER offers the health-protective gas suction device. It absorbs for the operator harmful gases that evaporate during heat-shrink processes.
The »redomatic« is ideal for all companies involved in:
- twin and multi spindle machining
- high speed machining
- heat-shrink tool chucks
Combined presetting, shrink-fit and measuring device with induction coil, and water cooling system (max. process time 2 minutes)
- Available with ZOLLER » pilot 3.0 « software
- Automatic tool length adjustment
- Short heating & cooling times
- ability to shrink/unshrink cutting tool diameters from 3 - 50.8 mm / 0.118" -2"
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Heat shrinking is a well know technology for permanent joining of materials. More recently it has become an accepted way to provide superior holding of cylindrical cutting tools in holders for high speed machining. The shrinking is based on proportional temperature expansion of solid material. The effect to the chuck of increasing temperature causes the inner diameter to increase in size. The cutting tool is pushed into a heated and expanded bore of the chuck, which exerts a high radial clamping force as it contracts to normal size at room temperature.
The temperature difference between the shrinking chuck und tool is important for removal of the tool. A shrinking machine ensures the safety handling.
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FRANKEN COOL-MASTER
Fast-cooling unit for tools
Performance characteristics
Suitable for all contours
Drying by rotating air jets
Cooling independent of form
Cooling times < 1 min.
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Tool change more quickly, more precisely and more efficiently, just by pressing a button – and your production goes on.
This becomes true with the Haimer Power Clamp, the inductive shrink fit unit for solid carbide and HSS tools. Trust the world champion in heating, cooling and simple handling.
More about machines and Accessoriers at http://www.haimer.de/english/schrumpf.php
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The award-winning vertical series »venturion«
ZOLLER »venturion« is the award-winning series of vertical presetting and measuring devices for CNC manufacturing.
Many different measuring ranges and » pilot 2.0 « and » pilot 3.0 « software options to choose from ensure that the optimal device is available to measure and preset any kind of tool used in milling or drilling machines, lathes, transfer machines, or machining centers.
ZOLLER's »venturion« product line encompasses manual, semi-automatic as well as fully automatic tool presetters, all equipped with vision system, electronic and standard tool management functions.
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Tool setters, Machine tool monitoring
