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Mono-Porter™ Monorail system
Hirata can deliver complete integrated assembly lines in a short time and at lower cost by drawing upon a wide range of standard Hirata products. These standard products ensure reliability, standard interfaces, lower integration risks, and in-house control of schedules. Some of the standard products Hirata manufactures and integrates include:
* Assembly robots in a variety of geometries
* Many conveyor technologies
* Transfer machines
* Standard parts feeders
* Material handling systems including AGVs
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The conveyor ground Convoynort has 2 bunk rails, offering a great regularity of positioning time.
Furthermore the openings of the rails are turned down, thus protecting the chain, trolleys and avoids introduction of undesirable products.
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The innovation: Container change station BWA8000
Container change plants serve the safe exchange of pallets or racks in robot cells with current production plant.
Load: Special container with ever 4000 kg
Additional load: 8000 kg
Achievement: 180° turn in 15 to 30 s
Drive: Three-phase alternating current gear motor, FU 3x400V,
50Hz, IP54
Ground attachment with level control
Overall height of 600mm,
Diameter 2900mm up to 5000 mm
Operational area loading by means of stackers
Purpose container change within the robot range
Modular construction the station can by means of elevating truck platforms
are transported.
The robust and leichgängige turntable permits an additional load of over 8 tons as basis. So the trick act ions can be turned also comfortably by hand.
One of the many examples of further areas of application is the turning station for large tanks/containers.
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We provide everything - from each component up to complete conveyor system solutions - for moving heavy cartons and pallets.
Our robust, long-lasting equipment can be supplied in various lengths and widths with a standard overall height of 500 mm. This includes roller conveyors for wire-mesh boxes and pallets or overhead chain conveyors - available in various designs.
The conveyors can achieve speeds of up to 0.4 m/s. We have accessories, such as our turntable for changing direction 90°, 180° or 270°.
Our range naturally also includes modules such as the pallet dispenser that centers and feeds pallets onto the conveyor track, and measuring and monitoring devices for detecting the state of the pallets inside the conveyor system.
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The frame consists of braced tack welded sections. The unit circulates on 2 flat-bottom rails. These rails are placed in the ground. This frame supports the deviation table or the roller conveyor or the chain conveyor…
Particular characteristics : Speed (in m/min); Length (in m); Level of circulation of the loads (in mm); Power supply by cable garland…
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The loading buffer/traverser allow the connection between several handling lines
Mechanical welded frame : Steel (painted), stainless or galvanized
Load by pallet : 2 tonnes maxi (MARCEAU standard)
Conveying height : From 350 mm to 800 mm ± 60 mm
Speed : Up to 40 m/min
Rails :
Fixed on the ground
In the ground : allow the passing over of operators or a lift truck
Safety : Safety edges, safety bumpers or laser beam safety radar
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Flexible and economical industrial system adapted to conveying workpiece carriers on assembly lines with automatic or manually operated work stations.
Workpiece carriers are conveyed on two parallel belts which leave necessary room from stoppers, positioning units...
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Very often used for the mechanical components assembly for automotive.
the differents possibilities allows to built the layout that you need.
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Description
The outstanding features of our LS fast cycling assembly system are:
* Short workpiece carrier changing times
* Modular design
* Completely jerk and impact free motion
* Flexibility: Any combination options
View a LS280 system in action: click on the video
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Over the years Screw Conveyors for specific purposes have been developed. Cement Screw Conveyors and Feeders for concrete batching plants were the first to be industrialised in the early 1970s. Later came light-duty Flour Milling Screw Conveyors with synthetic maintenance-free intermediate bearings.
Heavy-duty Cement Screw Conveyors, as used in the concrete industry, are particularly robust and equipped with self-adjusting stuffing boxes.
Extra-heavy-duty Screw Conveyors, designed for continuous operation in cement, lime and gypsum processing, come with flanged shaft couplings for easy screw replacement.
Difficult materials with a high moisture content that have a tendency to stick to the centre pipe or flight in traditional screw conveyors, such as sludge or screenings, are successfully handled by Shaftless Screw or Spiral Conveyors with ultra-heavy-duty helicoid flighting.
As a result of their long-term expertise in screw feeding, WAM® have developed a comprehensive range of high-accuracy Screw Feeders for both micro-feed rates and large volumes. The range includes feeders with agitator tools, feeders with flexible troughs for gently massaging and blending the material, feeders for steep angle applications and many others
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U Trough Screw Conveyors
1. Screw
2. Screw with Bare Pipe at Discharge End
3. Misc. Coupling Bolts & Various Assembly Bolts
4. Coupling Shaft
5. Tail Shaft
6. Hanger with Bearing
7. Trough End Plate
8. Seal Plate with Ball Bearing
9. End Plate for Screw Conveyor Drive
10. Trough
11. Trough with Fitted Discharge Spout
12. Flanged Covers with Buttstrap
13. Cover with Fitted Inlet
14. Screw Conveyor Drive, Motor Mount,V-Belt Drive and Guard.
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Scope of use
For transporting of uniform powdery products into automatic packaging machine and batch meters.
Operation principle
By means of a screw, the product is fed into the desired device in a closed system. Size and output is adjusted to customer needs.
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The screw conveyor is the most commonly used equipment in mechanic conveyance and volumetric batching of solid powdered and granulated products. Versions available for conveyors are the following:
- "U" section closed by a sealing cover.
- Tube section.
The seals on the end mountings are realized with a double ring; the chamber between the two rings can be pressurized. Any possible intermediate mountings may be realized with bushings of different special materials, in accordance with the type of product. The bushing can be flowed with compressed air.
The following versions are available:
- carbon steel
- stainless steel AISI 304 or AISI 316
The drive is supplied by geared motor and chain transmission.
Also available in compliance with ATEX Directives - Category 2GD/3GD.
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Used to collect, transfer, meter feed, and distribute wet or dry chips and turnings. Prab screw conveyors are designed and engineered specifically for each application. Are available in various diameters from 6 - 24 inches. Excellent when used in shredder feeding applications.
Screw Conveyor Features:
- Conveys wet or dry metal chips and turnings
- Abrasion resistant flared trough construction
- Heavy-duty standard bearings and motor for ease of maintenance
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Conveyors - Screw Conveyors
The self select system offers the user Conveyors in component form for standard and heavy duty applications, sizes 150, 200, 250 and 300mm. Rotolok will design and build 'tailor-made' Screw Conveyors from 100mm through to 500mm with length and inclines to suit.
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DIN15261 – UNI10318/10468 – ANSI/CEMA350
* Generous rotating shafts without any intermediate supporting
* No welding in the coupling pins/shaft
* Perfect shafting and pin ends alignment
* Drawn screws
* Pins extractable from the
shaft and replaceable
Application: Conveyors and feeders for heavy duty application, with high temperatures and/or abrasive materials
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Screw conveyor W
For all types of chips. Mostly used in combination with pumping and suction stations.
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AViTEQs small-scale conveying equipment is used everywhere fine-grained bulk materials and not too unwieldy mass parts must be delivered, conveyed, dosed, added or assigned from storage tanks.
AViTEQ has led the way in producing these devices and drives in Europe for more than 50 years. They are employed in many branches of industry, e.g. in the chemical and plastics industry, the feedstuffs industry, industrial stones and earth, installation and handling technology, the food and luxury goods industry, the paper industry, as well as in sugar works, refineries and foundries.
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The DYNAC Conveyor System from Hartness International redefines the role of conveyors in high efficiency lines. It brings dramatic improvements to line throughput and product volume while providing first-in/first-out, pressureless product handling and accumulation. DYNAC has the unique ability to automatically expand its usable length as the line demands. Frequent slowdowns and micro-stops that are inherent, in even the best designed lines, can dramatically reduce throughput. DYNAC virtually eliminates the effect of these occurrences, raising
productivity by providing a constant and optimal product flow to line components.
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The accumulation buffer combines two spirals for up and down movement, thereby effectively utilizing overhead space for accumulation storage while preserving valuable floor space. Most conveyable products can be handled, including bottles, cans, pails, bags, bundles, totes, containers and wrapped or unwrapped items.
The Ryson Accumulation Buffer can be used to provide buffering where products need time for cooling, drying or curing. Additional dynamic buffer storage capacity can be obtained by adding pairs of spirals.
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Spiral conveyors represent a proven reliable solution for vertical conveying of all types of packed products, where differential heights are to be covered. Spiral conveyors are the ideal solution for continuous vertical transport, where floor space is an issue. The spiral can convey loads up to 50 kg up and/or down in a single or multiple lane execution. The Apollo Spiral Conveyors unique features:
* flexibility of complete system
* one (1) drive
* specific chain slat arrangement
* low noise level
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AccuVeyor® AVX
Dynamic Accumulator
Save valuable space!
- Dynamic accumulation
- Improves line throughput
- Tremendous accumulation space
- Compact design
- Zero pressure
- First in/ First out
Dynamic Accumulation represents a welcome improvement to filling line throughput. The AccuVeyor®'s accumulation length can increase to overcome micro-stops and slow-downs in up or down stream equipment demands. Unlike conventional solutions, the AccuVeyor® family offers a compact solution in combination with a low cost of ownership. Dynamic Accumulation is now economically viable for almost all packing and filling lines. The AccuVeyor® is your true alternative for single-lane accumulation.
Technical specifications
The AccuVeyor® AVY is one of the single-lane accumulators in the AccuVeyor® family of accumulators. Its principle is based on a serie of parallel belts following the spiral track. To increase accumulation capacity, the in-feed divert sequentially selects a different lane to fill. The discharge merge selects a lane to be emptied in a first-in first-out sequence.
Configurations
Build to suit your accumulation needs, products and space.
The AccuVeyor® comes in full wash down stainless or economical painted material configuration.
There is a single and a double/ multi spiral configuration available.
There is an inline and cross divert/ merge available.
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The spiral elevator allows transport of goods, up or down in manufacturing and packaging lines, or for the distribution between the line and the warehousing area. The spiral elevator offers efficient elevation without stop losses, a compact footprint and trouble free operation.
As the spiral elevator is working with a constant flow, the production flow can run without interruption and stop losses. The chain is of a patented design offering a smooth transport, low noise and a high mean time between failures (MTBF).
The spiral elevator is a standardized module offering a short delivery time, fast installation and ramp-up. The elevation is in the range of 1500–4000 mm with inlet height 800, 900 or 1000 mm.
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In modern process-technical system, tasks such as cooling, drying, warming and refining are realized continuously with vibration machines with outstanding success.
With vibration fluidized bed coolers, worm conveyors or vibration conduits, the most varied of bulk materials can be processed economically with direct or indirect heat transfer.
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Steinless Steel Spirals
The result of many years of experience and of several applications with brittle products, the Cusinato spirals are well adapted to all those cases where the materials have to be handled as they drop and yet be kept rigorously undamaged.
Made entirely of stainless steel, they are available in various configurations, such as in the case when the product is dropped and fed for filling the storage silos or simply for the conveyance and drop of the product between two conveying systems (as for example, between two horizontal belt conveyors) on different levels. Because of their very wide use in the production and handling of pasta, the spirals have been continuously upgraded both in their design and in their performance so much so that they are being used successfully for handling and for storage into silos together with other brittle food products (for ex, snack, dried fruits, dried legumes, etc.).
The spiral chutes are built entirely at the Cusinato factory using special machines and equipment purposely designed for this function; so that, aside from the diameters of normal production, (the standard 500 mm and the more recent 800 mm), other models may be produced with various diameters, and spirals with different pitch and cross-sections so as to cover other requirements in terms of capacity and type of product to be handled.
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High Throughput
The spirals convey loads up or down in a continuous flow, thereby facilitating high throughput. The standard load capacity is 75 pounds per linear foot of conveyor for speeds up to 200 feet per minute.
One Drive
The Ryson Spiral Conveyors need only one drive motor, even for units several stories tall. This equals to substantial savings in controls and systems integrations.
Small Footprint
The Ryson Spiral Conveyors have the smallest footprint available and therefore provide substantial space savings compared to conventional methods. Several standard sizes are available and the outside diameter varies depending on the size of loads to be handled.
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SPIRAL
Technical Characteristics
- Non-streamlined apparatus (products are accessible)
- Continuous feed (no need for a spacer)
- Very simple mechanics (a single direct drive motor)
- Aprons interchangeable, without tools
- Flexible use
- Minimum floor take-up
Function
Enables the elevation or descent of unit or quantity-produced products
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Spiral conveyors are manufactured and supplied by APOLLO VTS. Spiral conveyors are nowadays a proven and reliable solution for vertical transport requirements (if space is an issue) of packed products. Our spiral conveyors are of heavy duty construction and can be delivered in painted carbon steel, stainless steel or wash down versions, suitable for the food industry. Please feel free to contact us for application assistance.
Spiral conveyor benefits/features
The spiral conveyor's main features can be summarised as follows:
Small footprint
Proven and reliable vertical conveyor for packed products
One (1) drive
Low (100% roller) friction due to specific APOLLO chain slat arrangement
Built in safety protection
Overlapping slats
Easy to install
Low maintenance
Minimum noise level
Floorspace/small footprint
Spiral conveyors save valuable floor space. The spiral conveyor can convey loads up to 50 kg up and down in a continuous operation and can also be used as a space efficient buffer system. The spiral conveyor is of a rugged and modular design.
Roller friction/one drive
Only one (1) drive is required due to our special proprietary low friction chain slat arrangement. Low friction steel or stainless steel bearings in conjunction with the specific guiding system ensures very low friction and a smooth/quiet operation of the spiral conveyor.
For further information please check the technical information and applications page as well.
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The SpiralVeyor® family of Spiral Elevators offers a complete range of elevators for all types of products and applications.
The SpiralVeyor® is a compact and high throughput solution for up or down elevation. It is known for its simplicity. No controls are needed. The SpiralVeyor® provides a continuous product flow and it is simple and reliable as a normal straight conveyor. The compact spiral-shaped track is the key to its unique compact construction that saves valuable floor space.
The application range is wide, from the handling of individual parcels or totes to handling of packed items such as shrink-wrapped bottle packs or cartons or the handling of single mass flow items such as bottles and cans. The Spiralveyor is applied in filling and packing lines, airports, post automation and warehousing.
SpiralVeyor® TL
The Tote Lift is your economic solution for elevating plastic containers.
Belt width: not applicable
Capacity: up to 60 m/min
Economic solution for elevating totes
Up to 3.600 items per hour
Designed for repeating product sizes
Compact footprint
Continuous elevation
Made to fit the application
The Spiral Conveyor type TL combines a compact build with a continuous flow of goods, eliminating the disadvantages of both platform lifts and inclined belts. The SpiralVeyor® TL is suited for totes up to 450x650 mm, 35 kg.
Starting at Euro 9.500, the price range is far lower than alternative solutions, while providing much extra benefits.
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Other ground conveyors
