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Seismic Zone IV Free Standing Systems provide ergonomic solutions in areas where cranes can not be supported by the overhead building structure. The support structures are designed to be completely free standing. Bolted connections provide the strength and safety required in SZIV applications while also providing flexibility in column and runway location for easy installation or relocation. Capacities are available from 150 - 4000 lbs.
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The festoon system includes 28, 30, 41 series c-rail cable trolleys; wire rope cable trolleys;
I-beam cable trolleys. The TR85 series conductor rail range offers both plug-in (Line A)
or continuous strip (Line B) type systems.
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The Verlinde complete range of components for EOT cranes enables you to build a complete EAT crane of high performance.
End carriages
Control panel
Mobile push-boutton box.
Available too electric chain and wire rope
hoist with motorised travel type Eurochain VL
and Eurobloc VS with substantial range with
variety of hoisting and travel speed
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Under-Running Angle Type End Truck
Capacities up to 2 Tons
Maximum bridge span up to 30'
Economically priced
Heavy steel angle construction
Pressed steel or forged steel wheels
Bolted steel safety lugs standard
Kit consists of one pair of end trucks & required hardware for attaching truck frames to bridge beam
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All SWF components are manufactured according to the most stringent quality standards and thoroughly tested. No detail has slipped our attention and the components are preassembled. Installation is thus made easy and you can rest assured that everything works as it should.
SWF offers customised solutions based on standardised components. The crane kits can be supplied either with the NOVA electric wire rope hoist or the SK series electric chain hoist.
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Bonfanti produces a range of standardized crane components (named "crane kit") intended for those who want to assemble and complete their own bridge crane.
A complete crane kit is composed by all the crane accessories unless the main beams.
The main kit components are:
1) Winch trolley or Hoist trolley complete of:
- Electrical rope Winch or Electrical rope hoist
- Translation machanism complete of own motorgears
- Electrical power box
- Safety hoisting and translation end-switches
- Complete electrical wiring of all the equipments installed on the trolley
2) End-carriages complete of mechanisms and own motorgears
3) Coupling plates between End-carriages and crane girders
4) Electrical power box
5) Cables festoon for the connection of the electrical equipments of the crane trolley with the main electrical power box. The cables festoon are supplied with a length right to the crane span.
6) Pendant pushbutton (already connected with its electrical cable) and/or remote control
7) Safety crane end-switches (they are already connected with their specific electrical cables)
8) Accessories (for end-switches, safety and obbligatory signals, beeper, etc)
The kits are supplied also not completed; it means that is possible buy only some of the components above described.
The kit is customized in function of the main requirements of the crane:
- Crane span
- Hook path
- Service Typology
- Operative environment
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Cut costs, improve safety and lighten the load
With STAHL CraneSystems's crane kits, you can profit from the outstanding quality of our crane installations anywhere in the world. We supply the various high-tech crane components and the fundamental data for completing the crane. You can then have the crane installation erected on site using standard steel beams. In this way our overseas customers profit from our know-how on high-quality crane engineering.
Main components:
- KEL endcarriages
- SF crane travel drives
- KSG crane controls
- STH control pendant switch
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With immediate effect J.D. Neuhaus offers for crane manufacturer crane kits with pneumatic drives.
With these crane kits overhead travelling cranes up to 10 t capacity can be built very simply and economically especially for applications in hazardous areas.
The crane manufacturer provides the main girder and JDN delivers all the components that are necessary to built an air powered crane in various packages:
- end carriages with pneumatic drives
- energy feeding systems
- safety accessories
- and of course the appropriate air hoist with trolley.
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JDN air cranes in standard version are suitable for working in hazardous areas.
The delivery programme comprises explosion-proof
- overhead cranes
- suspension cranes as well as
- slewing cranes
- which can be adapted to your individual demands as complete special installations are our speciality.
Different JDN Cranes in Detail
- overhead cranes with one or two main girders
- suspension cranes also with minimised headroom - with special low headroom trolleys
- slewing cranes
- cranes with mechanically coupled synchronised hoists
- cranes with parallel hoists
- carrying capacities up to 50 t
- with spans up to 18 m
Higher carrying capacities and spans on request.
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The DGR series is characterised by its adaptability, versatility of use and easy installation in order to suit the needs of the OEM.
The components are manufactured according to the quality standard and certified UNI EN ISO 9001 : 2000
The wheel drive unit DGR is made by modular concept of drive group and idler group and with angle support concept, ideal to suit both, bolted and welded fixing frame to unit.
The carbon steel wheels are provided with diameters of 125 to 315 mm, suitable to rail of 30 to 65 mm width.
The 2 speed motors are self braking type, progressive starting, with fan and the tapered brake ensures a fast braking action that remains reliable upon time accrual.
Motors protection IP55, insulation in class F
Electrical feeding 400V-3ph-50 Hz.
Acoustic level less than 85 dB(a).
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The RailCobot System offers the most intuitive power assist technology available with automation features such as virtual limits and line tracking. The System delivers greater productivity as compared to manual methods. When the operator begins to push the iGrip, the RailCobot System’s actuators provide instant power assist in the desired direction at 90% less ergonomic force.
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Material handling systems designed and produced for heavy services in process industries.
The main process industries/activities are:
- Waste to energy
- Steel and Iron mills
- Steel work
- Scraps handling
- Cement
- Container handling
- etc
Main features:
- CE certification
- Service typology: Heavy duty (FEM classes: from M5 to M8)
- Max weight: 60 metric ton
- Hook path: up to 30 meters
- High performances on all the system movements
- Supply of systems with the following operative management:
1) Manual
2) Semi-automatic and automatic (on request)
- Measure systems to control the material level
- Link with DCS systems and other equipments installed in the working area
The supply include:
1) Bridge crane complete of under-hook equipment to execute material loading and unloading (buckets, magnets, etc)
2) Optionals
- AUTOMATION (when required capacity to work in semi-automatic and automatic way)
- Control and management system
- Real time measure systems of the material levels
- Link with external systems (hoppers, access points, etc)
- Management and segregation systems of the access points at the ground level
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Special production processes require specific solutions. You need a crane solution from a partner who knows your industry well. From a leading supplier who fully understands the process and the industrial environment.
Demag cranes, designed and built as "purpose-built production facilities for customer processes", will satisfy your expectations in full.
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STAHL CraneSystems's single girder overhead travelling crane with an S.W.L. of up to 16,000 kg is flexible and astonishingly adaptable. It runs on the top flange of the crane runway. Its use enables rational, economical material flow solutions to be achieved even in low or small buildings.
The existing space can be utilised to the full by using various installation variants. The crane bridge girder can be individually adapted either -flush at top- (EL-A), -flush at bottom- (EL-B) or -raised up- (EL-C). A clearance of approx. 100 mm to the ceiling is specified for single girder overhead travelling cranes. Particularly in low-ceilinged rooms, this permits minimum headrooms and optimum adaptation to the building profile. The height of lift can be increased even further by using an STAHL CraneSystems cantilever crab.
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Single girder crane aluminium
Boxes of eggs are palletized using a vacuum lifter in a crane system with both girder and bridge in aluminium profile. The low weight of the system is a great advantage for the operator who moves the crane bridge manually.
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Our manual conveyors can be set up as transfer conveyors with small travelling cranes. Small travelling cranes are highly flexible and achieve significant space gains. Primarily used at paint facilities or for work station improvement, travelling platforms allow to combine both handling and sorting needs.
Fixed rails installed on either side of the transfer conveyor or conveyors are used for inventory.
The user of the small travelling crane can then choose from the inventory the part that he wants to process.
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- Demag Standard Single Girder Crane products are designed to provide the optimal combination of performance and price.
- Our girder construction utilizes two types: WF beams or our unique box girder design.
- WF beams are used for cranes up through 10 ton capacity and 60 foot spans.
- Box girders are used for spans greater than 60 feet up through 10 tons and all spans up through 15 ton capacity. The design of the box girders provide for maximum strength with minimum weight. while modular end trucks allow for on-site installation.
- Standard bridge cranes include 2-speed selection for hoist and travel drives. Standard option packages include but are not limited to: variable frequency control, 2-speed variations, remote control, dual hoist arrangements and outdoor protection.
- Regardless of either girder type, our unique overhead crane design utilizes our modular end trucks and exclusive end truck girder connection. These features translate into savings based on increased performance and service life or our equipment. Additional savings are based on our ability for on-site installation which equates to reduced installation time and freight costs.
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STAHL CraneSystems's single girder suspension crane needs very little space. It runs on the lower flange of the crane runway which is mounted directly on the ceiling and achieves the greatest utilisation of space possible. In particular in the case of restricted production areas, this permits optimum utilisation of the width of the room.
The lifting capacity of STAHL CraneSystems single girder suspension cranes ranges up to 10,000 kg. Suspension cranes in neighbouring bays can be connected; the crane interlock functions completely free of jolts and knocks. The hoist can travel onto the neighbouring crane together with its load and can reach any destination in the interlocked system.
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Underhung and Under-running cranes are two ways to refer to the same type of crane. With underhung cranes, the end trucks ride on the bottom flange of the runway beam rather than on top like other types of overhead cranes. With an underhung crane, the runway beam is often suspended from the roof, which eliminates the need for extra floor columns to support the runway. This can be advantageous if floor space and the need to reduce obstructions is a major issue in the factory or warehouse. An underhung crane may even be appropriate with sloped ceilings or multiple crane systems.
Underhung cranes can be either single girder or double girder. Double girder underhung cranes are often suitable for longer span or higher capacities.
However, underhung or under-running cranes are typically limited to lighter capacities (usually about 10 tons maximum).
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For the lifting, replacing and the exact position is there, dependent of the consumer target, a choice of two cross crane designs.
The first is a cross crane construction which bridge crane is confirmed at two extended running gears, who extremely become accurate in the both longitudinal beams. That is why the bridge crane stays in all the circumstances fixed on both cross tracks. This kind of type crane is suitable for integration in a total monorail circuit or for utilization above a bath progression.
The second is a cross crane construction, which is mounted at two short running gears. The bridge crane within a load carrier has no problem to run around an obstacle. That is why it has the name articulated crane.
Both crane constructions are builded from standard components and simply to mound, to extend or to change with bolted joints.
The carrying capacity is step by step builded from 100 until 1000 kg.
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OUR LIFTING AND TRANSPORT SYSTEMS
Our activity started by focusing on simple lifting systems:
* STANDARD SINGLE AND DOUBLE GIRDER BRIDGE CRANES
* STANDARD AND SPECIAL GANTRY CRANES FOR MOVEMENT OF CONTAINERS
* ELECTRIC WINCHES
* PATHS AND INFEED POWER LINES
* COLUMN AND PILLAR JIB CRANES
* SUSPENDED SINGLE TRACK LINES
With acquired experience, our wish to grow and diversify our production has pushed us to increase our range of plants, with the objective of service more and more the increasing demands of the market:
* FLAMEPROOF BRIDGE CRANES
* STACKING BRIDGE CRANES
* SPECIAL BRIDGE CRANES WITH TELESCOPIC AND FIXED SPREADERS FOR THE MOVEMENT OF CONTAINERS CAPACITY 50 TONS
* BRIDGE CRANES WITH EXTRACTABLE LOWER GIRDER FOR LATERAL STOCKING
* SUSPENDED CRANES, ACCESSORIES
With these plants we believe to have collected a large consent from the national market, as well as several cranes supplied abroad, by supplying in terms of quality and performance as requested by our clients.
Our offers for each specific product are also completed with a service for installation, start-up and testing on site, as well as an assistance and maintenance service
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Ceiling Mounted
Ceiling Mounted Bridges are some of the creative and well engineered Hoisting Solutions that JMF can provide. We will help you solve all your operational needs while simultaneously maximizing plant-floor utilization.
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The ABUS HB-System is a modular designed crane system with load capacities up to 2 t SWL. The system can be adapted to the conditions and dimensions of almost any application and reliably mounted on a wide range of different ceilings can easily be extended any time allowing it to grow with your business.
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This typology of overhead bridge crane is used when the rails don't permit the bearing of the end carriages on the top position.
The travelling units of the bridge crane are appended to the rail ways.
The crane is constructed around the travelling units in order to maximize the space usage and minimize the crane overalls.
The Bonfanti's cranes are developed and produced in the respect of the ISO 9001 norms (TUV)
Main features:
- CE certification
- Hoisting capacity: up to 2 metric ton
- Span: up to 12 meters
- Suitable for installations under ceiling
- Hoisting unit: High quality electric hoist
- Possibility to manage the traveling movements with inverter control
- Pendant push-button or remote control
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- Demag Standard Single Girder Under Running Crane products are designed to provide the optimal combination of performance and price.
- Our girder construction utilizes two types: WF beams or our unique box girder design.
- WF beams are used for cranes up through 10 ton capacity and 60 foot spans.
- Box girders are used for spans greater than 60 feet up through 10 tons and all spans up through 15 ton capacity. The design of the box girders provide for maximum strength with minimum weight. while modular end trucks allow for on-site installation.
- Standard bridge cranes include 2-speed selection for hoist and travel drives. Standard option packages include but are not limited to: variable frequency control, 2-speed variations, remote control, dual hoist arrangements and outdoor protection.
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Standard cranes are largely constructed of standardised component assemblies. They range from single-girder cranes with a 1 ton load capacity to large double-girder cranes with a maximum load capacity of 80 tons. Standardised sub-assemblies enable you to benefit from series manufacturing methods, which guarantee consistently cost-effective and high-quality results. Extended standard cranes provide tailored solutions that go far beyond the already wide range of standard designs.
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Trolley or rail applications
The iLift ™ mounts to most standard trolleys and rail profiles and allows seamless end effector interface. It can also be configured with the Cobotics iTrolley ™ to create multi-axis Intelligent Assist Device (IAD) systems.
Interface with rigid arm configurations
For added versatility, the iLift can also be configured to provide vertical lift for rigid arm systems.
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Single Girder Bridge Cranes - XMS
The XMS Single Girder Bridge Crane is a flexible solution for handling light loads within larger areas. The bridge and trolley move smoothly and quietly due to the enclosed XM profile. This XM profile is also very strong and allows long suspension distances.
Load range 125 - 1600 kg
Three different configurations:
Articulated
Rigid for mainly motorized version
Low headroom to maximize hook clearance
Hand operated or motorized trolley and bridge
Easy expansion
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Ceiling Mounted Work Station Bridge Cranes are an excellent solution when a work area must be clear from any support structures that may interfere with operations. These systems require a building with an adequate overhead structure to safely support the load of the crane. Customers can install multiple bridges along one set of runways and greatly increase their productivity. Available in steel, aluminum, and stainless steel. Capacities are available from 150 - 4000 lbs with overall bridge lengths up to 34 ft.
- Enclosed track design is three times easier to move than traditional bridge cranes
- Trussed steel track permits longer spans which allows more flexibility in layout
- Aluminum track for use where lower bridge weight and easier movement are required
Features:
- Capacities up to 4000 lbs. with multiple track profiles and spanning capabilities
- Pre-engineered modular kit designs for easy expansion and relocation
- Enclosed track design helps keep out contaminants and dust
- Cold rolled steel with high strength, low weight per foot ratio for smooth rolling surface for reduced rolling resistance
- Versatile, and can perform a wide variety of material handling functions
- Economical enough to be devoted to individual work stations
- Ease of installation for reduced installation time & costs
- Can increase worker satisfaction
- Encourages safe work practices
- Rapid return on investment through increased productivity
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Overhead traveling cranes: single girder, double girder, suspended...
