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Mechanized Pipe Welding System
The Piper Bug Pipe Welding System from Bug-O Systems is a digitally controlled programmable welding travel carriage integrated with Lincoln Electric® Invertec® V350-PRO Power Source. The Piper Bug features a positive rack and pinion drive system and a digital control box in which all welding parameters can be programmed for multi-pass, multi-layer welds on process piping and cross country pipe lines. The Piper Bug will increase productivity and weld quality while reducing costs.
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Gullco PIPE KAT® Automated Pipe Welding System with integrated wire feeder unit incorporates 40 IPM welding carriage design with quick action mounting for ease of installation. The PIPE KAT® also comes equipped with a linear oscillator with adjustable weave width and weld joint centerline adjustment and all electronic motorized functions incorporate jog settings. The system comes with a main control box with 12 ft umbilical and 27 ft. of water hose and electrode cable, wire feed spool capacity of 10 lbs, with a maximum wire speed of 791 IPM and a wire size range of 0.8 to 1.4 mm. The welding torch uses Abicor Binzel consumables.
WELD TORCH AND WIRE IINFORMATION:
Welding torch uses Abicor Binzel consumables. Wire feed 10 lb. spool capacity. Maximum wire speed of 720 IPM. With a wire size range of .8 to 1.4 mm. All motors 24 volt DC.
Remote pendant on 12 ft. of cable incorporates carriage speed and jog, wire feed speed and jog, vertical slide adjustments, oscillation width and centerline adjustment with start/stop and emergency stop buttons.
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The Arc Machines' Model 15 is a field-proven weld head with a long history of reliability. It is a rugged, precision tool with low radial clearance for GTAW welding of all pipe sizes from 3 inch pipe (76mm) up to an unlimited size, including flat plate. It is intended for field use in the nuclear, shipbuilding, chemical, petrochemical and construction industries where weld quality requirements are stringent and the use of the GTAW process is beneficial. This weld head features rotation, wire feed, automatic voltage control, cross-seam steering and torch oscillation.
The Model 15 is available in many configurations, from a "standard" head with a single-entry torch and a single wire feeder to a completely equipped head with dual wire feeders and vision system. It can be ordered or retro-fitted with numerous application-specific accessories customizing the head for a users' needs. Several torches are detailed below; other options are available as standard products or AMI will custom-design to meet the customers' needs.
Rugged, compact weld head with water-cooled torches
Exclusive, zero-backlash gear drive (no friction drives) for positive, consistent travel speeds (uphill or downhill) in all positions
Range from 3" pipe (76mm) through all standard pipe sizes, such as 6", 8", 10", 12" up to any diameter. Flat track for flat plate welds and large-radius curved track are available
Extremely quick mount / dismount
Cross-seam steering
Synchronized torch oscillation, AVC, rotation and wire feed
On-board wire feed mechanics, single or dual wire feed system
Compatible with Arc Machines' Model 227 or 415 Power Supplies
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PRACTICAL AND VERSATILE
WELDING UNIT TS10
DESCRIPTION
- Programmable plate distance (0°-360°).
- Incline regulation (0°-100°).
- Overlap regulation in degrees.
- Welding start point regulation in degrees.
- Continuous and discontinuous welding.
- Optical-electronic communication.
- Program memories up to 256 k.
- Maximum horizontal capacity of 75 kg.
- Maximum vertical capacity of 55 kg
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UNIQUE GLOBAL SUPPLIER !
With the AXXAIR global concept you may upgrade the tube cutting machines from:
· simple orbital cutting
· to automatic orbital cutting
· to automatic orbital cutting and welding for prefab applications: CC+SASL
· to traditional orbital welding with closed heads: SASL+SATF
IN A FEW MINUTES ONLY !
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Submerged arc welding (SAW) is a highly efficient automation welding method. There are numerous customers around the world who currently weld in ESAB applications. Our large range of pressure welding heads in the A2 and A6 series are the basis of our SAW-welding automations, such as welding beam-travelling carriages, welding tractors, welding portals and length welding fixtures. Depending on the application, fully automatic SAW welding can be carried out with one or more pressure welding heads at the same time. Each head has single welding wire or twin welding wires or other highly productive solutions.
At ESAB we have turnkey solutions for automated SAW welding and have also developed accompanying equipment, such as fully automatic flux management systems and seam tracking systems for maximum optimisation and profitability for our customers.
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The Modular Drive System from Bug-O Systems can provide continuous welding at precise travel speeds, producing flawless welds in a fraction of the time required by hand welding. Various types of rail allow the system to be used on all types of work. Alternative Control Modules allow the system to perform continuous stringer welding, weave welding, stripping, beveling and programmable shape cutting.
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The Arc Machines' Model 79 series weld heads are economical, easy to use, sturdy weld heads designed for precision orbital welding with or without filler wire of tube, pipe, and fittings. Each weld head features: Arc Voltage Control (AVC) for precise arc gap control, programmable oscillation (weaving) and a precision wire feeder and wire entry mechanics. All Model 79 weld heads operate using the GTAW (TIG) process and will accommodate a range of pipe sizes from 0.75" O.D. to 6.625" O.D. (19 to 170mm) and wall thicknesses up to 0.75" (19mm).
Precision orbital welding heads with or without filler wire of tube, pipe, and fittings.
Versatile and compatible with a variety of joint designs, such as "V" prep, "J" prep, socket and square butt.
Accommodates tube, pipe and fittings from .75" O.D. to 6.625" O.D. (19 - 170mm) with wall thicknesses up to .750". (19mm)
Will weld materials ranging from carbon or stainless steels to exotic alloys including Hastelloy®, Inconel®, and Monel® as well as all other TIG weldable materials.
Compatible with Arc Machines' Model 227, or 415 power supplies.
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The KatII incorporates everything required to automate your
cutting/ welding operations...quickly, easily, economically. It is
comprised of the Kat II travel carriage and rigid 8 ft. (2438mm)
straight track and torch or gun holder assembly. The carriage
travels in a forward or reverse direction (vertical or horizontal) on
its track, moving the torch or welding gun along the pre-set path
at precisely controlled speeds. The accuracy, uniformity and
quality of the cut or weld is improved. Productivity is increased.
Costs reduced. It is important to note that the Kat II carriage is
not designed to travel on radius roll formed track.
AND...YOU CAN EASILY CONVERT YOUR KAT II
INTO AN EXCELLENT CIRCLE CUTTING MACHINE
This Gullco accessory, comprised of undercarriage, radius
arm and centering pin, eliminates the need for track. The
travel carriage is readily fitted on the top of the undercarriage.
Its drive system engages the undercarriage gears
...moving the assembly in a forward or reverse direction
at desired cutting speeds along a perfectly circular path. A
slide lock on the radius arm allows fast, easy adjustment of
II the circular diameter.
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The Bug-gy Fillet Welder is designed for making continuous or intermittent stitch welds on fillet, lap or butt joints. It is a lightweight portable carriage that uses powerful magnets and guide wheels to clamp and track on the work piece.
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The All Position Overlay System is designed for pulp digesters, boiler tube walls or any vessel or surface that requires overlay repair. The system will travel at a regulated, precise travel speed producing consistent uniform overlay patterns. A welding current sensor monitors and controls the torch arc length on pitted or irregular surfaces. The system can be customized for job specific applications on circumferences or flat walls and can be configured to handle a variety of operating windows. The whole system is portable and can be broken down into small pieces for moving through small manholes or openings.
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The Mini-Vert is a compact battery powered welding travel carriage. It is held on the workpiece with strong permanent magnets. The Mini-Vert travels and carries a welding gun in flat or vertical positions producing continuous uniform fillet welds.
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Each Model 9CT weld head utilizes a removable cassette module which acts as a fixturing device. This allows the operator to pre-position the tubes or fittings to be welded, check for proper fit-up, and then insert the weld head into the cassette and perform the weld. Use of multiple cassettes can increase welding rate and productivity.
The cassette modules may be used in-place or mounted on a bench for high-production welding. Multiple cassettes may be used with one weld head, minimizing set-up time and allowing the operator to fit-up multiple joints prior to welding. To verify fit-up, all cassettes feature a window to provide a 360 degree view of the weld joint. Cassettes are available for the Model 9-500, 9AF-750 and 9-1500.
Minimizes set-up time
Increases production rates
Provides 360 degree visual inspection of fit-up
Available as new weld heads, or adaptable to existing in-field equipment
Compatible with all Arc Machines' power supplies
Conversion kits available for converting standard heads to CT type or CT type to standard
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The Arc Machines Model 415 is designed to be a versatile welding automation control and power supply system. The standard Model 415 can be used to weld all alloys that are weldable with the Gas Tungsten Arc Welding process (GTAW, or TIG) using straight polarity DC current. The basic Model 415 features a complete complement of controls, water cooling and gas control necessary to operate all AMI orbital weld heads for in-place field welding tasks ranging from small diameter fusion tube welds to heavy-duty piping and vessels. All welding tasks are performed with the unparalleled level of precision and repeatability that have become a world-wide AMI trademark.
The Arc Machines Model 415 Windows™ based power supply/controller features the absolute latest state-of-the-art technology, from its 400 ampere second-generation solid-state Thompson buck-converter power supply to its color VGA display with touch screen.
The Model 415 is an extremely capable power supply that is very easy to operate. The heart of its flexibility is our emphasis on user-definability. Almost all function ranges and modes can be defined by the user to exactly match the welding head or fixture being used. These features include the ability to add up to 4 optional closed-loop motor servos and 8 optional open-loop motor manipulator controls that make it ideal for work-cell manufacturing environments or for use with custom welding heads having unique functions.
Remote operation of the Model 415 requires a minimum of additional options. Most remote welding modes and controls such as lighting and video controls are included as standard equipment.
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- Heavy-duty construction. Engineered and designed for heavy industrial and harsh field applications for high-deposition circumferential and flat welding
- On-board wire feed mechanics, single or dual wire feed system, up to 30-lb. spools
- Digital encoder feedback on all functions
- Water-cooled main housing
- Ideal for large-diameter, heavy-wall GTAW| applications
- Exclusive, zero-backlash gear drive (no friction drives) for positive, consistent travel speeds (uphill or downhill) in all positions
- Extremely quick mount/dismount
- Cross-seam steering
- Synchronized torch oscillation, AVC, rotation and wire feed (AVC/OSC 4" Standard)
- Compatible with the Model 415 Power Supply
- Compatible with many AMI torch assemblies, including video-equipped torches
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The Arc Machines Model 415 is designed to be a versatile welding automation control and power supply system. The standard Model 415 can be used to weld all alloys that are weldable with the Gas Tungsten Arc Welding process (GTAW, or TIG) using straight polarity DC current. The basic Model 415 features a complete complement of controls, water cooling and gas control necessary to operate all AMI orbital weld heads for in-place field welding tasks ranging from small diameter fusion tube welds to heavy-duty piping and vessels. All welding tasks are performed with the unparalleled level of precision and repeatability that have become a world-wide AMI trademark.
The Arc Machines Model 415 Windows™ based power supply/controller features the absolute latest state-of-the-art technology, from its 400 ampere second-generation solid-state Thompson buck-converter power supply to its color VGA display with touch screen.
The Model 415 is an extremely capable power supply that is very easy to operate. The heart of its flexibility is our emphasis on user-definability. Almost all function ranges and modes can be defined by the user to exactly match the welding head or fixture being used. These features include the ability to add up to 4 optional closed-loop motor servos and 8 optional open-loop motor manipulator controls that make it ideal for work-cell manufacturing environments or for use with custom welding heads having unique functions.
Remote operation of the Model 415 requires a minimum of additional options. Most remote welding modes and controls such as lighting and video controls are included as standard equipment.
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