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Model 4190
Weighmaster Auger Filler
Model 4190 WeighMaster is designed to fill valve type bags with pelleted, flaked, granular or powdered products such as spice blend flours, salted meat cures, mustard flours, chemical powders, concrete blends, livestock supplements and similar materials.
How it Works:
Product is delivered into a valve bag by an auger style feeder housed inside a “weighed” spout. As the bag weight increases, the force increases on the spout, and a weight reading is registered. When the weight reading is adequate, the screw feeder is stopped, and the bag can be removed. An optional product agitator is available to maintain a consistent product feed to the auger.
Design Features:
- Scale-beam gross weigh.
- Auger feeder.
- Manual start switch.
- Mechanical tilting bag chair.
- Mechanical bag clamps.
- Safety interlocked clean-out door.
- TEFC 230/460 V., 60 Hz., 3 Ph., drive.
- NEMA 12 electrical system.
- 1.1/2 CFM @ 80 PSI pneumatic controls.
- Mild steel construction.
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The AFI Series 10 volumetric filling machine features a choice of auger drive methods; flux vector inverter, heavy-duty clutch/brake, and servo for even greater control and accuracy.
In freestanding semi-automatic form it offers a versatile and low cost filling solution. Mounted over an existing line or as an integral part of bagging, sachet or cartoning equipment, the head can be combined with a downstream checkweigher to minimize product giveaway.
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The Auger Fillers use a rotating auger in a funnel shaped hopper to deliver an exact amount of product at a constant rate.The volume of the product dispensed is determined by the precise control for the rotations made by the auger.
-Mateer Auger Filler is ideal for dry powders and granular products
-Upgraded electrics available
-Semi-Automatic, inline automatic and rotary fillers available
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The Series CMR continuous motion rotary fillers offer high speed, high accuracy filling for a wide variety of powders and granules.
With the powder path fully sealed from the bulk feed through to the container, machine environment and containers are kept virtually dust-free. All powder contact parts are recess-free for easy cleaning and can be removed and re-assembled speedily without the use of tools.
The size of turret, number of transfer funnels and filling heads are dependent upon the production output required, size of container neck opening and powder flow characteristics. A choice of technologies and designs with segmented funnel sections, container jogging and air-pulse transfer are available.
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The pharmaceutical industry demands the highest standards of quality as defined by design, materials, workmanship, GMP, accuracy, usability, security and reliability. Since these same qualities have been the guiding principles since All-Fill was founded in 1969, it is no coincidence that this important sector accounts for an increasingly significant proportion of All-Fill’s total production.
All-Fill is able to meet the widest range of customer requirements, from individual machines to complete turn-key lines, from fine fluffy sticky powders through to free-flowing granules, all with the option of fully integrated weight control systems. All-Fill support includes a full validation documentation package, with protocols and experienced personnel to assist with installation and operation qualifications.
Supplied as standard with a lift mechanism for neck-entry dust-free filling of fine powders and vibration for settling of granular products. Conveyor bed and system frame GMP designed for ease of cleaning. The photograph on the left below shows a Series 100 in-line machine filling dry suspension antibiotics, 20g to 60g, into narrow-neck glass bottles at up to 30 per minute, with neck location for precise neck-entry lift. The photograph on the right below shows an integrated unscrambling filling and stoppering system in fully sealed glove-box enclosure for precise gravimetric filling of biological analysis samples into vials and small bottles.
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The GPV feeding system is suitable for powders and granules in variable doses. High speed product discharge by means of servomotors. Complete with hopper and feeding tubes, the dosing cavities have self cleaning systems.
The SSS volumetric feeding system with oscillating movement is used for free-flowing powders and granules, complete with hopper and feeding tubes. The oscillating movement is controlled by a servomotor to permit precise control of filling and discharging time of the dosing cups. Dose variation is adjustable and independent for each lane. The regulation of the dose volume is carried out by adjusting the depth of the dosing cups.
The AUGER FILLER is suitable for non free-flowing powders. It is driven by servomotors with independent control for each production lane, complete with a system to maintain a constant product level in the hopper.
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The product is filled by a dosing auger that is designed depending on the product characteristics. The flexibly adjustable auger rotation speed guarantees a high filling accuracy even if it comes to the filling of the most diverse
For the compact filling of heavily fluidised products a de-aeration system can be integrated in the auger housing. Thanks to the resulting high compacting rate the auger packer produces robust and easily stackable bags.
Advantages of the auger packer:
- product-specific design of the dosing auger
- quick and efficient cleaning due to the divided dosing auger
- filling of paper and PE bags with low de-aeration properties
Machine output of the auger packer:
up to 150 bags per hour per spout
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The most effective method of precise powder dosing
Exact dosing on high technical level for nearly all powdery and fine granular products.
The swirled and highly-polished precision dosing augers, designed according the specific product requirements. ensure much gentler product handling in comparison to standard pre-fabricated screws . Special closing systems are exactly tailored in accordance with the properties of the product to avoid dribble and seal contamination..
Ausgereifte Verschlusssysteme sind konsequent auf das Füllgut abgestimmt und verhindern das Nachfallen von Produkt.
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For all of our equipment we offer a wide range of fillers. Depending on the required speed and volume, the fillers can be driven mechanically, pneumatically or by servo drives.
Fillers options:
- Volumetric friction filler
- Volumetric cup filler
- Auger filler
- Multihead scales
- Linear scales
- Gravimetric scales
- Control scales
- Fillers for liquids or semi-liquids
- Multilane auger fillers (each lane individually controlled by own servo)
- Multilane volumetric filles
- Multilane fillers for liquids or semi-liquids
- Multilane auger filler (each lane individually controlled by own servo) with adjustable gap between augers
- Belt fillers for soie and mulch
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Weighpack Systems offers complete packaging systems to automatically weigh & package your products. Typical applications include fresh & frozen fruits, vegetables, meat, poultry, seafood, candy, coffee, spice, grains, snacks and much more. Bag styles include: stand-up pouches, pillow bags, jars, boxes and more.
Dry Products
Products like confections, peanuts, plastics, cookies and pharmaceuticals are just the tip of the iceberg when it comes to the capability and range of our packaging systems.
Candies, Grains, Cereals, Rice, Beans, Snack Foods
FILLING
Depending on production requirements, our CombiScale delivers the best performance possible for you weighing and filling needs. Available in 8, 10 and 14 head models, multi head weighing technology offer the most precise accuracy possible.
BAGGING
Our Vertical form & seal bagging are available for all bag sizes up to 22 inches wide.
If you need to use a pre-made bag, our Swifty, Bingo or Zippy bagger will handle the job.
CONVEYING
Infeed, Indexing and Exit conveyor are all available
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This is a family of modular and compact machines, able to provide the highest performance.
They are meant for coffee beans, ground coffee, flour, rice, pet food, detergents, products in chunks and powders.
Among the main features:
- Removal of residual air into the upper part of the package to grant a better stacking of the bags.
- Handling of a wide range of thermo-sealable materials: transparent, coupled with paper, metallized and easy open types.
- Sealability of the four vertical edges of the pack to provide a better stability.
- Possibility to punch a carrying handle in the upper part of the bag.
- Wide range of bag formats
G 21
Automatic line for atmosphere packaging with inert gas compensation.
Package volumes: from 100 to 4.000 cc
Package sizes: min. 60 x 40 x 180 mm – max. 170 x 85 x 460 mm (G21 Big Size)
Production speed: up to 25 ppm
- Complete integration between the packaging line and the degassing valve applying system.
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CSV40 N
CSV40N vertical f/f/s packaging machine for making pillow shape, gusseted and flat bottom bags. The line may be equipped with two different outfeed systems: a central one for pillow shape bags and a side one for flat bottom bags. Operational speed: up to 60 ppm.
All ICA packaging lines may be equipped with: integrated check-weigher, Siemens PLC control system with touch screen display or PC, supervision system, electrical axes management with servo-driven motors, on-line diagnostics via modem connection, coding and dating devices, labelling units and clip-closing devices, bundlers, palletizers and auger fillers, cup-type volumetric fillers or weighing systems with single or associative heads. The coffee packaging lines may be prepared for fitting Aroma System degassing valves and for packaging in modified atmosphere with gas flushing.
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The vertical hose packaging machine HV2 with worm doser DS1 is appointed for packing of milled and powdered goods. The bag is made in the machine from the roll of printed thermal weldable wrapping material. Machine drive is mechanical-pneumatic and it is controlled by electronic control system.
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