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Precision boring: Walter Precision DIGITAL
The new precision boring tool B 4035 with its electronic position measuring system makes no compromise in terms of accuracy.
Setting errors are avoided thanks to the ì-accurate digital display. The imbalance compensator enables high cutting data with maximum dimensional accuracy.
A wide range of models and inserts ensure a high degree of flexibility.
Prevention of set-up errors thanks to simple handling via the digital display
Low production costs because higher cutting data is possible thanks to compensated unbalance
Optimum cutting data for all material: The wide range of inserts guarantees optimum adaptation to the machining assignment
Highest part quality: Better surface finish and concentricity thanks to the compensated unbalance
The modular ScrewFit interface means flexibility and less inventory
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DATRON Mini-Tools
High Speed Cutting Tools
On the basis of our testings and the experiences of our customers we develop special tools for high-speed machining.
Efficiency and quality of CNC-Machining is exceedingly determined by the technological design and the quality of the CNC-Tools. As a result of our long-term experience DATRON is able to offer tool models in the range of Mini-Tools that provide a high-quality and remarkably faster machining than any other competitive product.
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Fine adjustment head:
Flexibility in fine boring
KOMET MicroKom® and KomTronic®
The technically sophisticated product series KOMET MicroKom® and KomTronic® stand out for their particular performance capability and flexibility. They therefore come up to the highest requirements in terms of precision, concentricity and replacement accuracy.
The modularity, a wide range of the latest cutting materials and high-performance coatings complete the series for all requirements in fine boring machining.
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Precision boring systems with Bluetooth technology
Modern wireless networking is one of the benefits with which the new MicroKom® BluFlex™ fine adjustment head is equipped. Bluetooth is a technology developed for wirelessly networking devices over short distances. This technology has become standard for small mobile devices.
The introduction of Bluetooth in the MicroKom® BluFlex™ tool system means that the display has been disconnected from the tool head, thereby making it easier and more convenient to read off the data. When adjusting the tool system, the user can move the display to suit the conditions on site, so that it is in his field of view. A specially designed adjustment key with integral Bluetooth interface is part of the system.
With integral part balancing, the MicroKom® BluFlex™ can reach a rotational speed of up to 16,000 rpm.
The modular ABS® interface makes adjustment easier on both the spindle side and tool side.
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CoroPlex™ MT
By introducing the multifunctional CoroPlex™ MT Sandvik Coromant establishes a new standard that is of outmost user benefit for operations performed with the latest of machine tool technologies.
CoroPlex MT is a combination of two winning concepts in one – CoroMill 390 and CoroTurn 107. It is either applied rotating as an effective tool for milling applications – or indexed in a number of optional positions for stationary turning using two different CoroTurn 107 inserts.
Sandvik Coromant´s multifunctional tool CoroPlex MT is designed for practically unrestricted use of all the insert positions possible without support of any extra software. Although CoroPlex MT is dedicated for Multi-Task machining it is easy to use the tool in somewhat older machines working with the software capacity limited to conventional standard cycles.
CoroPlex™ MT is an innovative multifunctional tool for finishing the workpieces in a single set-up with reduced downtime on the machine. It also completes together with CoroPlex TT twin tools, with two inserts in one holder giving the possibility to change operations momentarily, and CoroPlex SL mini-turret, with four turning tools in one, the dedicated tooling Sandvik Coromant provides Multi-Task machining.
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A boring tool is usually a modular tool, consisting of a basic holder, adapter and a cutting unit in the form of a cartridge, slide or fine boring unit. A fine boring head holds a boring bar or cartridge. A reamer has a tool shank and a close pitch head with brazed blades. The tools, except the reamer, are radially adjustable within a specific diameter range.
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Fine Boring System
Kennametal offers Modbore and Romicron® - two world-class boring systems for your fine to rough boring requirements. Perform rough boring and precision boring operations with Modbore. Meet ultra precision requirements with Romicron®.
Romicron
For your precision boring operations.
Modbore
Twin cutting heads allow increased feed rates.
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A boring tool is usually a modular tool, consisting of a basic holder, adapter and a cutting unit in the form of a cartridge, slide or fine boring unit. A fine boring head holds a boring bar or cartridge. A reamer has a tool shank and a close pitch head with brazed blades. The tools, except the reamer, are radially adjustable within a specific diameter range.
Sandvik Coromant now introduces CoroBore 820, a unique addition to its boring tool programme.
CoroBore 820 is a new solution for high productive boring preferably in roughing operations. The boring range is 35 - 260 mm and the boring depth is up to 4 x diameter. It is designed for internal coolant supply.
Three cutting edges allow a higher penetration rate with maintained tool life. A comprehensive programme of tool bodies, slides, shims and cutting inserts allow CoroBore 820 to be configured to suit the widest possible range of applications.
CoroBore 820 in combination with Duobore makes a highly productive team for rough boring from Sandvik Coromant.
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BoreSTAR out-performs any other kit when it comes to range, rigidity, accuracy and repeatability.
The BoreSTART kit is fast and simple to use (no spacers or complicated set-ups) but is extremely rigid and accurate. It is dial adjustable in increments of 0.0001". Range is from .314" to 6.69" (8mm to 170mm)
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Blind, stepped and through bore single pass diamond tools
Plateau superfinishing tools for bearing ratios exceeding 60%
Manually adjusted or auto – Compensation tools
Bore size from .080” to 8.00”
Single pass stock removals to .200”
Finishes as fine as .05” Micrometers (2 micro inch)
Size Control below 0.5 micron (20 millionths)
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What is Formdrill?
Thermal drilling is a process that uses friction to produce bushings in metal tubing and flat stock.
The combined rotational and downward force of our special Thermal Drilling tool bit creates frictional heat. Temperatures can reach 900 C for the tool, and 700 C for the work piece.
The material is transformed into a "super-plastic" state, allowing the tool to displace material and form a bushing. The height of the bushing is roughly 3 to 4 times the original metal thickness.
These bushings are ideal for threaded applications, as the number and strength of threads is significantly increased. It is an excellent alternative to weld nuts or threaded inserts. The bushing can also be used as a support hole for welded, soldered or brazed connections as well as for a load-bearing surface.
The Thermal Drilling System can be used in most ferrous and non-ferrous metals including mild steel, stainless steel, copper, brass and aluminium, with material thickness up to 12 mm. In general, all malleable materials can be thermal drilled. Standard drills are available in any size up to 25.4 mm. diameter. Larger drill sizes are available on request.
No special equipment is required. A standard drill press, milling machine or CNC machining center is suitable. Thermal Drilling is also ideal for automation because it is a chipless process, produces accurate holes, and has a long tool life.
Thermal Drilling is also well suited for short run or prototype work because of its ease of use.
There is absolutely no cutting involved during the creation of the hole.
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GEN3SYS®
High Penetration Drilling System
Features and Benefits
The unique geometry of the GEN3SYS® Drilling System enables excellent chip control while drilling
The GEN3SYS® High Penetration Drilling System out penetrates by up to 20% faster than other competitive drilling products.
The GEN3SYS® High Penetration Drilling System has a highly precise locating pad for absolute repeatability and reductions in TIR.
The proprietary AM200® coating increases tool life up to 25% above competitors premium coatings.
GEN3SYS® Replaceable Tip Drilling System is backed by a highly experienced technical staff
The unique design of the GEN3SYS® High Penetration Drilling System increases hole quality, surface finish, and true position when compared to other competitive products
The helical margin design of the GEN3SYS® enables maximum durability and stability when cutting forces are applied
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Take productivity to new levels. Walter and Walter Titex drilling solutions represent a wealth of inovation that reduce your costs, increase your productivity and bost your competitiveness.
Walter tools for machining, drilling, precision boring and grinding enjoy an excellent reputation among drilling specialists.
They are extremely accurate, powerful and very economical for machining steel and cast iron materials and for drilling into stainless and difficult-to-cut materials.
The smaller and deeper the hole, the bigger the challenge. Whether you need more universally applicable drilling solutions for varied applications or a highly specific and unique use, tools from Walter and Walter Titex are exact, efficient and economical.
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At AMEC we have taken our extensive and in-depth knowledge of drilling and production to create a complete deep hole drilling system, which includes three outstanding product ranges to meet the diverse and often extreme demands of deep hole drilling. This specialised catalogue covers all of the products in our deep hole drilling programme and provides detailed information on our XL and 3XL drills together with the innovative BT-A Drill, which sets new standards in accuracy, tool life and performance in this application sector.
Whatever your deep hole drilling requirements, AMEC has the solution.
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An innovative programme of high performance solid carbide drills offering an optimum blend of performance, tool life and hole quality:
- Spotting Drills
- Stub Drills
- 3 Flute Drills
- Jobber Drills
- Double Margin Drills
- Drills for Aluminium
- Drills for Stainless Steel and Exotic Materials
- Multi-Application Drills
- Straight Flute Drills
- Drills for Deep-Hole Applications
- Replaceable Head Drills
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CoroDrill Delta-C R846
Sandvik Coromant has developed a new drill, CoroDrill Delta-C R846, for Heat Resistant Super Alloy machining in aerospace applications, such as the production of gas turbine casings. The new drill is designed for the continuous and reliable production of holes in demanding HRSA materials, which place heavy demands on the cutting edge. The geometry of the new CoroDrill Delta-C is optimised for maximum efficiency in repeat short hole drilling. The new cutting edge has a more consistent curve for added strength in the outer corners where cutting forces can be highest in demanding applications. This distributes the cutting forces evenly over the cutting edge – giving an even wear without sudden changes.
CoroMill Plura
The CoroMill Plura solid carbide endmill family covers most milling applications from roughing to superfinishing, keyslot milling and chamfering.
The endmills are designed with several length options to maximise productivity from short to long reach. They are supplied in diameters from 0.4 - 25 mm and also available in an multi-edged version for super finishing and a spherical version for optimised accessibility.
CoroMill Plura endmills are supplied in three different carbide grades covering wet and dry milling in steels, stainless steels, cast iron, heat resistant super alloys, hardened materials as well as aluminium.
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The CHAMDRILLJET family features high volume production with incredible chip evacuation.
ISCAR's gundrills are for applications requiring high precision deep drilling.
- Specially tailored - drilling tools upon request
- Solid carbide drills
- UNICHAMDRILL
- Carbide drill heads, twist drill
- CHAMDRILLJET
- DR Drill inserts, soft cut
- Drilling, DZ Drill types and diameter range
- PICCOMF
- Metal chamfering tools, chamfering rings
- The PRE-THREAD DCT CHAMDRILL
- New modular chamfering drill holders
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Solid Carbide Endmills
High precision and wear resistance of solid carbide tools are a guarantee of success for economically effective cutting operations.
The new Tungaloy endmill series reaches exactly this high demand of performance. It features a wide range of tools for different milling operations of various work materials such as steels, stainless steels, hardened steels and nonferrous metals. As a result of our new development and field testing we are able to offer a new series of end mills with numerous cutting angles, made to fit the standards of work materials. Because of an oxidation resistant and stable coating (TiAlN-PVD), endmilling can proceed even at high speed. The simultaneous high process stability and reliability of the new Tungaloy solid carbide endmills can result in a decrease of production time and employee investment.
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The COMBI tool combines drilling with back chamfering into a single tool. Save time, money and space on your machining center with a combination tool.
Combine operations by adding patented chamfering systems to existing operations.
Reduce tool changes and cycle times to boost production.
Custom made tooling for boring, drilling, and countersinking with deburring.
From 9.5mm to 35mm.
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SHARK-Cut®...the high-performance drilling and turning system –
effective and productive!
• CNC polished inserts ( AWI / WI ), available optionally in coated or non-coated finish
• extremely efficient boring tools
• suitable for turning and boring
• four machining processes possible with one tool
• maximum precision and process dependability
• all holders complete with an internal coolant feed
• drilling depths up to 3xD
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Sandvik Coromant's drilling programme offers a wide range of high performance drilling products.
Regardless of the hole style - we can offer you the right tool for the best productivity in a wide diameter range. Both solid carbide drills and indexable insert drills are available.
CoroDrill® 880
When Sandvik Coromant recently introduced CoroDrill 880 it was perceived as a giant leap in short hole drilling. The Step Technology made the first indexable insert drill with perfect cutting force balance wich will substantially improve production economy in holemaking. Up to 100% higher feed rate and closer tolerances are achievable.
CoroDrill® 800
Sandvik Coromant also offer drills for deep holes up to 150 times the diameter in a wide diameter range in the Ejector and STS systems. Double your productivity with the new unique CoroDrill 800.
With Tailor Made and Special drills included the programme offers unlimited possibilities.
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The multi-function system enables one single tool to conduct turning, drilling and boring operations.
Features
# Minimized tool positions.
# Less programming effort.
# Shorter set-up times and reduced pre-setting times.
# Reduced stock-keeping costs.
# Drilling range: 8 - 20
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Developed in cooperation with the University of Sheffield Advanced Manufacturing Research Centre with Boeing in the UK, Dormer's drills for composite materials feature a unique, patented point design that reduces thrust and torque requirements. This improves cutting efficiency and significantly reduces splintering and delamination at exit.
There is an internal coolant option for wet machining and a diamond coated option to further enhance tool life. The range is available from 2.38mm to 20mm diameter and with overall lengths up to 310mm as a ‘special order’, allowing the end user to specify their own requirements, including sizes, applications and cutting conditions.
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