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ICP manufacture a range of paper / sintered friction and steel intermediate plates. The product range covers most industrial and off highway applications and is produced to high quality standards. Excellent availability and delivery including low volumes for special applications.
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Clutch & Brake plates for applications including industrial & automotive.
FTL material is used by OEM's throughout the world. High friction materials in non asbestos organic designedv to give the maximum life without damaging the mating surface.
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This product group includes all plate type friction components for clutches and brakes which possess driving teeth or lugs on their outer or inner diameters. Both plate and counterplate must be considered together, in general one plate with friction material works together with a counterplate of steel or cast iron.
The plates are the important functional element in every clutch and brake, and have been developed in many different ways since the early days of clutches and brakes. Ortlinghaus has played an important role in the total development of friction clutches, one example of its contributions being the patented, well known, sprung steel plate, known world-wide under the trademark 'Sinus'. The use for the first time of sintered plates in clutches, was also an important development. In the course of this development every relevant technological step forward - whether in frictional material, mechanical or heat treatment process -has been applied directly to the manufacture of the plates. As a result Ortlinghaus plates today contain the results of nearly one hundred years of research and development and represent a highly specialised component.
Supported by the experience gained over this long period of time, Ortlinghaus is today, able to provide a very comprehensive range of clutch and brake plates in a multitude of different dimensions, friction combinations and surface patterns. The number of standard plates listed in our catalogue is large and most of these are available ex stock, satisfying most of our customer requirement from this well proven range. Our customers benefit from quick availability angood price arrived at from volume production. Should it not be possible to solve a particular design problem with these plates, as listed in our catalogue, we are always ready to manufacture plates to meet specific customer wishes. In this area too our experience is extensive, every requirement can be satisfied with the aid of the most modern manufacturing techniques forms of oil channels.
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Discs
For the drive technology, e.g. in clutches and brakes for gearboxes, wheel and chain driven vehicles, conveying systems and ships, discs and flat products in various designs up to a diameter of 1000 mm are manufactured in specific production plants.
The large variety of machining capacity, such as punching and broaching, thermal treatment, grinding combined with systematic quality assurance over the entire working process, provides optimum conditions for material and surface quality, hardness and stress relieving, parallelism and flatness.
Straight blanking punching technique
The market and consequently our customers and interested parties are continuously claiming on us:
* to increase the attractiveness of the products by involving new ways of thinking and working.
* to shorten the developing times
* to optimise the adaptation to the market requirements
To master these requirements of the global market we have made investments - among others - into the straight blanking punching technique.
This investment enables us to offer the following advantages:
* improvement of the cutting edges by up to 75%, consequently considerable increase of the bearing share compared with the conventional punching technique;
* variety of production possibilities in an economically large operation field between the mechanical production and the fine blanking technique;
* tool manufacture which is favourable in price
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CNC and conventional hydraulic press brake
BuBend
BuBend has maximum precision in bending process. Because, BuBend series pres brakes are designed to solve the problems occured during sheet metal bending process.
High resistance body provides many abilities and also to work in small tolerances.
BuBend hydraulic pres brakes are completely equipped with customer prefrence and the basic principles are human safe and comfort.
Butek Machinery is designing and manufacturing special purpose metal working machines for international companies. Now, we represent the state of the art machine series BuBend hydraullic press brakes with years of experince in sheet metal forming technology.
uring manufacturing process all details are examined by technical staff according to usage conditions.
In CNC machines, high accuracy linear encoders are used to increase synchronization and user domination on the machine.
On the other hand, Butek Machinery improves own technology and manufacturing hydraulic cylinders itself.
Heat treated and hard chrome coated hydraulic cylinders are tested under overload and than assembled.
Angle measuring control unit is best solution to increase productivity. According to your request BuBend will equipped with angle measuring control unit.
The main problem in bending of sheet metal is different angles in middle and end sides.
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DC braking with one-way rectification
suitable for all asynchronous motors and for mono phase motors
controlled by microcontroller
easy mounting, also for retrofitting into existing plants
wear-resistant and maintenance-free
integrated braking contactor
printed circuit-board version with fault signalling contact
for snap-on mounting onto 35mm DIN rail
degree of protection: case version IP 20, printed circuit-board version (LP) IP 00
meets trade assoc. requirements for category 2 acc. to EN 954-1 according to the test principles of woodworking machines GS-HO-01 and is already certified
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