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Dust-free loading, untying, retying and removal of bulk bags
Flexicon bulk bag dischargers, also referred to as bulk bag unloaders, FIBC unloaders and FIBC dischargers, are offered in numerous frame configurations, the two most popular of which are: BFF Series dischargers with bag lifting frame for forklift loading and unloading of bulk bags (FIBCs), and BFC Series dischargers with cantilevered I-beam, electric hoist and trolley for loading and unloading of bulk bags without the use of a forklift. Other bulk bag unloader configurations include split frames for forklift loading of bags in low headroom areas, half frames for suspending bags during discharge using a forklift, hoistable frames for lifting the entire bulk bag discharger using an overhead crane, continuous loss-of-weight dischargers for uninterrupted feeding directly from bulk bags, and other designs satisfying highly specialized requirements.
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Metalfab Bulk Bag Unloaders are designed and engineered to provide a dependable, low cost means for emptying a wide variety of powders and other difficult to handle dry bulk materials. Metalfab also manufactures other special units for heavier bags, larger bags, or smaller bags.
To assure discharge of product, the ruggedly built 48" sq. pyramidal shaped Unloader is mounted on wear-resistant rubber isolators that elimi
ate any transmission of vibration to the support stand or surroundings. Solidly mounted to the Bulk Bag Unloader is a time-tested, field-proven, Metalfab Vibrator. This Vibrator can be adjusted to provide varying levels of vibration, as needed, to discharge product from the bag. All of our Unloader Vibrators are ruggedly built to withstand the rigors of vibration and all are totally enclosed, non-ventilated and are also available in an explosion proof enclosure.
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Vacuum-bags for powders or granulated.
Unit of de-dusting integrated or separated.
Sifting or desagglomeration at exit of vacuum-bags.
Transfer of the products dessachés by pneumatic or aeromecanic conveyers.
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The BulkBuster™ bulk bag unloader is available in a variety of styles and options to accommodate all bag styles. Variations in bag capacity, bag height and width dimensions, inlet and outlet sizes and lifting loops can be accommodated. Options include bag jostlers, electric hoist, glovebox hopper, automatic bag slitter and vibrating hopper.
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Equipment from Gericke represent the latest level of development. The equipment is characterised by a wide and universal use. This make it possible to adapt a certain manufacturing module quickly to another process. Beside this great flexibility, the equipment can be designed for fast cleaning and hygienic applications.
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Frame assembly including two main parts :
- The big bag emptying system adjustable for containers ensures automatic and total container emptying into buffer hopper, without compacting the product.
- The volumetric screw feeder type ZFP/DM which ensures product flowing inside buffer hopper and volumetric metering.
Big bag can be loaded with fork lift or chain hoist.
- Adjustable emptying system.
- Container handling easiness.
- Complete emtying.
- Sealing increased.
- Can accept Big Bag up to 2 Tons.
- Easy assembly.
- Self loading station version.(option)
- Direct dosing.
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VORTEX® IRIS VALVE
The patented Vortex® Iris Valve is designed specifically to handle dry bulk solids in gravity discharge of free-flowing material from bins, bulk bags, chutes, and hoppers.
Traditional iris valves rely on plastic components to actuate the valve that can easily break during use. The Vortex® Iris Valve is designed with stainless steel control rings and metal trigger locks and handles to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labor and equipment costs.
Valve Specifications
- Size/Bore Options: 50mm, 75mm, 100mm, 125mm, 150mm, Diameters
- Media: Powder, Pellets, Granulars
- Connection Options: Flanged, Tube Stub, or Ferrule Couplings
- Media Temperature: 100°C continuous to 120° C intermittent service.
- Media Pressure: 0.1 MPa, Gravity Only
- Metal Construction Options: 304 or 316L Stainless Steel, and/or Aluminum
- Sleeve Material Options: Nylon, Teflon, Urethane, or Rubber
- Drive/Actuation Options: Infinite Position Hand Lever or Quick Lock Hand Lever
- Position Detection: Visual
- Compliance/Approvals: CE, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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Winnow with diaphragm MUCON JS
Hand drive operation with handle especially designed to seal on chutes of Big-Bag (partial draining). Body of valve notched for an optimal regulation of the flow, partly lower fixing only, simple nylon diaphragm or nylon polyurethane.
Diameter: 300 mm and 375 mm
Material of the body: Aluminum/stainless steel for the 300 mm, Aluminum only for the 375 mm
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Basic units to sophisticated systems
Bulk bag filler configurations
Flexicon bulk bag fillers (also known as FIBC fillers) are offered in three configurations, each of which is engineered to deliver optimum performance across specific capacity ranges with maximum cost-effectiveness.
Flexicon's patented TWIN-CENTERPOSTTM filler, satisfies low- to medium-capacity filling requirements and/or sanitary applications where frequent wash-down or compliance with USDA Dairy standards is required.
Flexicon's latest bulk bag filling innovation is the patent-pending SWING-DOWNTM filler. Designed for medium- to high-capacity applications, this revolutionary design brings the fill head to the operator at floor level for faster, safer and easier bag connections.
REAR-POST fillers are intended for medium- to high-capacity applications requiring pass-through conveyors and, or powered fill head height adjustment.
Each of these designs satisfies a distinct range of bulk bag filling applications, and is available with performance enhancements to meet your individual requirements with extreme cost effectiveness. From basic, low-cost fillers to automated, high-capacity systems and everything in between, Flexicon offers precisely what you need for bulk bag filling success.
Basic units to fully automated, high capacity, feeder/filler systems
For fast, accurate, and stable weigh-filling of small to large volumes of free- and non-free-flowing bulk materials, Flexicon bulk bag fillers are offered in two configurations: with load cells which measure weight gain of the bulk bag filler (three photos at right), and with weigh hoppers suspended above the bag filler (illustration at bottom) allowing simultaneous recharging of the hopper and replacement of the bulk bag to achieve high filling rates.
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Metalfab Bulk Bag Filling Stands and Systems are engineered to provide a safe, reliable, and dust free means to fill lined, reusable, and disposable (one way) bags with a wide variety of powders and other difficult to handle dry bulk materials.
The basic cantilever filling stand allows loading from three sides and includes a 60" x 60"diamond plate bag support surface with 5,000 lb. capacity, adjustable bag holding frame fabricated from 3" structural tubing, fixed position bag holding hooks, and frame mounted inflatable bag seal for dust free filling. The main support posts and bag clamp bars are predrilled at 2"intervals to allow adjustment of the frame to accommodate bags from 36-85" in height. All material contact surfaces are 304 stainless steel.
Metalfab can also provide a completely integrated turnkey package inclusive of the stand, a choice of weighing options, feeding systems, cutoff valves, digital control instrumentation for direct connection to a PLC or DCS, and motorized conveyor sections to remove filled bags from the bulk bag or bulk container filling stand.
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For the filling manually or automatically of sachets, bags or case-pockets.
Possibility of integration in a production line
Pharmaceutical option environment or explosive (ATEX)
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Big Bag-filling equipment (Flexible Intermediate Bulk Container, FIBC) is manufactured by Möllers using gross-weight weighing. Octabin-filling machines are offered, with infinite height adjustment, filling lid and suction device.
Peripheral equipment is available for plant automation systems
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Big Bag with apron on top and sealed base
Big Bag, high tenacity layered Polypropylene with 4 hoisting loops, with apron on top and ssealed base.
Size: 90 x 90 x 110 cm
SWL 1000 kg; SW 5:1.
Big Bag with run-in and run-out channel
Big Bag, high tenacity layered Polypropylene with 4 hoisting loops, with run-in and run-out channel, 35 x 50 cm.
Size 90 x 90 x 110 cm
SWL 1000 kg; SF 5:1
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VORTEX® IRIS VALVE
The patented Vortex® Iris Valve is designed specifically to handle dry bulk solids in gravity discharge of free-flowing material from bins, bulk bags, chutes, and hoppers.
Traditional iris valves rely on plastic components to actuate the valve that can easily break during use. The Vortex® Iris Valve is designed with stainless steel control rings and metal trigger locks and handles to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labor and equipment costs.
Valve Specifications
- Size/Bore Options: 50mm, 75mm, 100mm, 125mm, 150mm, Diameters
- Media: Powder, Pellets, Granulars
- Connection Options: Flanged, Tube Stub, or Ferrule Couplings
- Media Temperature: 100°C continuous to 120° C intermittent service.
- Media Pressure: 0.1 MPa, Gravity Only
- Metal Construction Options: 304 or 316L Stainless Steel, and/or Aluminum
- Sleeve Material Options: Nylon, Teflon, Urethane, or Rubber
- Drive/Actuation Options: Infinite Position Hand Lever or Quick Lock Hand Lever
- Position Detection: Visual
- Compliance/Approvals: CE, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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Winnow with diaphragm MUCON JS
Hand drive operation with handle especially designed to seal on chutes of Big-Bag (partial draining). Body of valve notched for an optimal regulation of the flow, partly lower fixing only, simple nylon diaphragm or nylon polyurethane.
Diameter: 300 mm and 375 mm
Material of the body: Aluminum/stainless steel for the 300 mm, Aluminum only for the 375 mm
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