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The new solid carbide drill Walter Titex X·treme PLUS is an innovative masterpiece and it sets new standards. This high-tech tool has a unique multifunctional double coating for extremely high cutting speeds.
This enables huge increases in drilling productivity - with the best surface finishes.
X-treme
Walter Titex Xtreme
Maximum productivity; at least double that achievable using conventional tools = more productivity, lower production costs
ALTERNATIVE: double the tool life with conventional cutting data = e.g. fewer tool changes
High process reliability
Excellent surface quality
Varied application possibilities with regard to materials and application (e.g. MQL).
Ensures free machine capacity
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Sutton Tools recognises the relentless challenge facing metal working industries to produce faster and more efficiently than ever before and is pleased to provide the high performance market with the most cost efficient cutting solution with the release of it’s High Performance Range of Drills.
The comprehensive range of high performance drills now includes Cobalt and Vanadium based grades of high speed steel(HSS-Co, HSSE-V), as well as the latest developments in Powdered Metallurgy high speed steel (PM-HSS) and Carbide ranges, manufactured to DIN standards, which are complemented by TiN, TiCNite, AITiN (multi-layer) and CrN ceramic surface coatings and state of the art Vacuum Heat Treatment.
There are so many variables that affect the final outcome, and hence overall cost effectiveness of a job, that selecting the right drill can be some what of a challenge.
However the Sutton High Performance Range has simplified this task, by colour coding the tools to the material group in which it is intended for, allowing you to quickly select the most suitable tool for your job.
For more information visit our website on http://suttontools/IndustrialDrills
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ASC 320™ Solid Carbide
High Penetration Drills
Patent Pending Geometry For 3-20mm Diameter Product Range
Unique combination of geometry and coating allows for use in a wide variety of applications
Durability through reinforced shank
Through coolant design
Available in 3.5 x, 6x, and 9x drill depth to diameter ratios
Parallel core for optimum reconditioning opportunities
High productivity in difficult materials
Extended tool life
Excellent chip control
Ideal for use on Stainless Steel, Inconel, Hastelloy, Titanium etc.
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Solid Carbide Drills
2 Flute - 118° Four Facet Point
3 Flute - 130° High Performance Point
Cutting Edge Tolerance/Shank Tolerance +.000 - .0002
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SOLID CARBIDE TWIST DRILL
HTT offers a complete range of HM twist drills with two or three flutes, with and without internal coolant holes (both spiral and straight), with or without surface coatings, for boring very hard materials (up to 70 HRC) and difficult materials such as spheroidal cast iron, for machining in dry conditions, lengths range from 3 to 12 x diameter, centre drills, spade drills.
Special design is our strength: we start from your problems and we solve them! Send us a drawing or just a short description of what you have to do and material to be machined: we will design for you the best tool and solution to your machining problem. From low to high volume we have the processes to guarantee to best possible quality product delivered on-time, every time and in budget.
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Drilling System DD
Exchangeable head drill bit system from diameter 12 mm
- Basic holder made of PVD-coated steel with internal coolant supply
- Solid carbide standard drill bit heads in diameter increments of 0.1 mm
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Twist drills suitable for drilling in stainless steel and materials of difficult machinability such as titanium and inconel
HSS-E (Co 8%) twist drill.
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General description:
The Wave Drill Series indexable drill brings together the wear resistance of carbide inserts and the toughness of a steel drill body. This combination lets the customer use higher feed rates to increase productivity.
The WDS drill has two unique styles of carbide insert geometries for its cutting edges. For diameters under one inch, Sumitomo offers a parallelogram insert that allows the customer one index after initial use. Three cutting edges are offered in WDS drills with diameters ranging from 1.00" to 2.00". All WDS sizes are available with side coolant ports and coolant-through shanks in standard (3X) and long (5X) diameter drill lengths.
Features and Benefits
Diameters ranging from 0.5625"- 2.000" with 3X and 5X diameter to depth drill lengths
- Coolant through capable with additional side coolant ports
- Inserts for diameters 1.000" use XPMX three edged inserts
- Insert grade availability include AC350 and ACZ310
- Boasts the heaviest feed rates in the industry
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- Economical, 4 cutting edges per insert.
- Low drilling noise and tough body.
- New MIRACLE Coated X/P15TF (US breaker) for stable machining and a wider application area.
JUST FIT SLEEVE
Allows the drill diameter to be increased in increments of 0.1mm up to a maximum of 0.5mm.
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An innovative programme of high performance solid carbide drills offering an optimum blend of performance, tool life and hole quality:
- Spotting Drills
- Stub Drills
- 3 Flute Drills
- Jobber Drills
- Double Margin Drills
- Drills for Aluminium
- Drills for Stainless Steel and Exotic Materials
- Multi-Application Drills
- Straight Flute Drills
- Drills for Deep-Hole Applications
- Replaceable Head Drills
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CoroDrill Delta-C R846
Sandvik Coromant has developed a new drill, CoroDrill Delta-C R846, for Heat Resistant Super Alloy machining in aerospace applications, such as the production of gas turbine casings. The new drill is designed for the continuous and reliable production of holes in demanding HRSA materials, which place heavy demands on the cutting edge. The geometry of the new CoroDrill Delta-C is optimised for maximum efficiency in repeat short hole drilling. The new cutting edge has a more consistent curve for added strength in the outer corners where cutting forces can be highest in demanding applications. This distributes the cutting forces evenly over the cutting edge – giving an even wear without sudden changes.
CoroMill Plura
The CoroMill Plura solid carbide endmill family covers most milling applications from roughing to superfinishing, keyslot milling and chamfering.
The endmills are designed with several length options to maximise productivity from short to long reach. They are supplied in diameters from 0.4 - 25 mm and also available in an multi-edged version for super finishing and a spherical version for optimised accessibility.
CoroMill Plura endmills are supplied in three different carbide grades covering wet and dry milling in steels, stainless steels, cast iron, heat resistant super alloys, hardened materials as well as aluminium.
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The CHAMDRILLJET family features high volume production with incredible chip evacuation.
ISCAR's gundrills are for applications requiring high precision deep drilling.
- Specially tailored - drilling tools upon request
- Solid carbide drills
- UNICHAMDRILL
- Carbide drill heads, twist drill
- CHAMDRILLJET
- DR Drill inserts, soft cut
- Drilling, DZ Drill types and diameter range
- PICCOMF
- Metal chamfering tools, chamfering rings
- The PRE-THREAD DCT CHAMDRILL
- New modular chamfering drill holders
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Solid Carbide Endmills
High precision and wear resistance of solid carbide tools are a guarantee of success for economically effective cutting operations.
The new Tungaloy endmill series reaches exactly this high demand of performance. It features a wide range of tools for different milling operations of various work materials such as steels, stainless steels, hardened steels and nonferrous metals. As a result of our new development and field testing we are able to offer a new series of end mills with numerous cutting angles, made to fit the standards of work materials. Because of an oxidation resistant and stable coating (TiAlN-PVD), endmilling can proceed even at high speed. The simultaneous high process stability and reliability of the new Tungaloy solid carbide endmills can result in a decrease of production time and employee investment.
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Dormer offer a range of solid carbide and carbide tipped reamers in several variations to meet the demands of higher productivity machining:
- NC High Speed Precision Reamers
- Machine Reamers with Extremely Unequal Spacing
- NC Centesimal Reamers for High Precision Chucks
- Expanding Machine Reamers
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METRIC SIZES from 3mm to and including 16mm
SGS Tool Company adds to its High Performance Drill line with the introduction of Ice-Carb, an Internal Coolant Drill for drilling depths up to 7 x Diameter.
ICe-Carb%u2019s unique geometry features enhance coolant flow and chip removal. Each tool comes with SGS%u2019 exclusive Ti-NAMITE-A (AlTiN) tool coating for higher thermal stability and greater wear resistance in deep hole drilling.
The tool%u2019s drilling depth potential eliminates the need for pecking in most applications and the corner protection increases tool life.
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ENGINEERED HARDFACING :
Shaped carbide, either discs or stars, are brazed onto drilling tools that are used to cut steel casing or to help remove down-hole junk.
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Solide carbide drills
Coated and uncoated high-performance drills for both dry and wet drilling applications
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Solid Carbide Drilling
KMT high performance HP Solid Carbide Drills offer the highest metal removal rate in the industry. Bottom line savings from increased speed can result in cost savings up to 50% versus competitor's products. With through coolant diameter ranges from 3,00 mm to 21,00 mm (.118" to 1.011"), the HP drill series is application specific in steel, stainless steel and high temperature alloys, and iron.
210/211/212 HP KC7515
For stainless steel and high temperature alloys.
224/225 HP KC7315
Ultra high speed drilling
254/255/256HPC KC7315
Excellent hole quality in regards to straightness ...
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The Miller high-performance drilling tools fit perfectly into the HPC philosophy of the MAPAL Group. The Mega Drill drilling tool series provides high-performance tools for solid drilling. Special cutting edge geometries which are well-suited to the material to be machined ensure technological advantages and the excellent economic efficiency of all solid carbide drilling tools. Besides the extensive standard product range also special tooling solutions for special applications can be provided.
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PCB Drills
Micron -Drills, designed for drilling printed circuit boards, play significant roles for developing electronics-related industry. They promise high-precision and high-efficiency drilling of various circuit boards with long tool life, including multilayer boards. Tungaloy’s advanced technology, with development and manufacturing of carbide materials for drills, does not allow competitors to imitate.
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HTT offers a complete range of solid carbide reamers designed for various materials (Aluminum, Titanium, Stainless Steel ) which find successful application in several auto motive and aerospace industries.
In addition we offer special reamers of the series “Slick oversize” for lining up of misaligned bores.
Special design is our strength: we start from your problems and we solve them! Send us a drawing or just a short description of what you have to do and material to be machined: we will design for you the best tool and solution to your machining problem. From low to high volume we have the processes to guarantee to best possible quality product delivered on-time, every time and in budget.
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Straight Flute...Common Shank...Right Hand Cutting... Solid Carbide Reamer...Diameters in Fractional, Metric, and Decimal
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DATRON Mini-Tools
High Speed Cutting Tools
On the basis of our testings and the experiences of our customers we develop special tools for high-speed machining.
Efficiency and quality of CNC-Machining is exceedingly determined by the technological design and the quality of the CNC-Tools. As a result of our long-term experience DATRON is able to offer tool models in the range of Mini-Tools that provide a high-quality and remarkably faster machining than any other competitive product.
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The use of the highly wear and oxidation resistant Miracle Coating achieves long tool life at extreme feed rates or during high temperature conditions experienced during deep drilling operations.
This range of drills achieves state of the art performance and hole precision even under the toughest cutting conditions.
Ask our experts more. MPS drills on demonstration every day at EMO, Mitsubishi Materials, Hall 5, Stand D20.
Available from Ø3.0 – Ø20 l/d x 3, and up to l/d 30 for diameters up to 10mm.
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MDS and KDS Drills meet the industry demand for effective and efficient driling of steels, cast irons and exotic materials. Available in large to very small diameters, they offer excellent productivity and about 10 times the tool life of HSS drills.
• Increased strength - A thicker web and narrower flute increase torsional rigidity throughout the drill body, reducing oversizing and improving surface finish.
• Lower cutting forces - Positive radial rake angles significantly reduce cutting force, torque and power requirements.
• Better chip removal - The cutting edge geometry, formed by the concaved cutting edge and flute wall produces short, curled chips which are easily evacuted.
• Advanced tool materials - A titanium substrate increases tool strength, while PVD coating improves wear, adhesion-resistance and cutting forces.
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Solid Carbide Strengthened Boring Bars (L/D ≤ 6)
New Concept for Non Vibration - Machining
Compared to conventional steel shank boring bars, Tungaloy's new concept allows for a larger overhang boring.
The carbide reinforcements increase the tool rigidity close to the performance of standard solid carbide boring bars.
The optimal combination of stiffness and elasticity minimizes incoming vibrations and allows for the highest machining accuracy.
- High machining rigidity (close to solid carbide boring bars)
- Minimized chatter especially at large tool overhang L/D ≤ 6
- Best workpiece dimensions accuracy
- Excellent surface quality
- Increased tool life
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