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Mitsui Seiki introduces 5-axis CNC laser drilling machine for high-speed, precision holemaking in tough alloys
[FRANKLIN LAKES, NJ – APRIL 2008] Mitsui Seiki has launched “VLD-300” a small, vertical, Nd:YAG laser drilling machine for 12-in. cube parts (300 mm x 300 mm x 300 mm in X, Y, Z axes). This machine was developed collaboratively with several aerospace engine component manufacturers who expressed a need for a higher-speed and more accurate laser-drilling machine than what was currently available on the market. It’s common for some workpieces, primarily jet engine high temperature alloy parts, to require about 3,000 small diameter cooling airflow holes – each at a different angle – to be drilled in a non-contact manner. Laser is often the best option for speed and to minimize material stress. Inconel, Waspalloy, Hastalloy, and nickel-based titanium alloys are the typical materials.
After three years in research and development, the VLD-300 offers positioning accuracy and repeatability in X, Y, Z-axes of 0.00004" (0.001 mm). A axis positioning accuracy is ±6 arc seconds; repeatability ±3 arc seconds. C-axis accuracy is ±4arc seconds; repeatability ±2 arc seconds. X, Y, Z-axes cutting feed rate is 0.004 ~ 787" (0.1 ~ 20,000 mm) X, Y, Z-axes acceleration rate is 1.5g.
Mitsui Seiki partnered with a European laser company for the Nd:YAG version of this new machine. The VLD-300 is designed to also work with CO2, diode pump, and fiber lasers for different aerospace and other industry applications, such as certain electronics, medical, and automotive parts.
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The universal machining centre MAKAmove of gantry-type design with
3 and 4-axis technology allows precision machining of workpieces
with a max. length of 6,000 mm of wood, plastics and composite material.
This series of best suited for manufacturers of interior fittings as well as
for suppliers for furniture industry, manufacturers of kitchen panels,
stairs, doors, windows and plastic panels for technical applications.
Manufacturers profit from the MAKA state-of-the-art technology,
the Siemens controller technology and a top price-performance ratio.
Field-proven mechanical and electroniccomponents together with high acceleration speeds and machine precision stand for reliability and durability.
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
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HYDRAULIC PUNCHING MACHINE PK 30 COMPLETE WITH PROGRAMMABLE MOTORIZED LENGTH STOPS.
Working with programmable continuous cycle or single cycle as preferred. Adjustable stroke and lockings on “Brushless” motors of the reference squares. Punch pause time adjustment on continuous cycle.
Once the machine has been programmed and set in automatic mode, the operator keeps the sheet of metal resting against the two motor-operated length stops and gives the start command using the pedal or push-button. The machine then punches automatically, moving the length stops until the end of the punching cycle is reached. The machine has a semiautomatic cycle and a manual cycle, in which the axes are moved be pressing the buttons.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or robots because of its simplicity and compactness.
The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components
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Rapimill 700 HS ControlFanuc Oi-MB
high-quality components
linear guideways ensure long service life and maximum precision
one-piece heavy-duty machine frame
side doors for easy cleaning access
detachable chip collection trays
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The C series is based on the slant- bed machines of sizes N 30, N 40 and N 50. The basic assemblies and components such as the bed, lathe spindle and driving units as well as the tailstock or counter spindle are identical with those from the lathe series. Single- and multi-slide concepts are available as parts of a modular design system.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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V600 Drilling System
The V600 drilling system is suitable for structural steel fabricators with a limited floor space. The operator loads the drilling table with several profiles behind each other, after which the horizontal drilling unit provides one or more profiles with the programmed hole pattern. By drilling holes through both flanges/sides or by rotating a profile it is possible to drill the material on all sides. Besides drilling the machine can also carry out thread tapping. A vertical hydraulic clamp, which clamps the product to the table during drilling, is fixed at the front of the drilling cabin. For tool changing, the drilling unit is provided with an automatic tool changers. After replacing a drill the length of the new tool is automatically measured and before starting the drilling process the web and flange height will be measured automatically. The holes in the flanges can be positioned with regard to the centre of the measured flange height or the actual web height.
Operating range
Min./max. height: 35 - 1.050 mm
VDH 1000 Drilling unit
Number: 1
HSS drill diameter: 8 - 40 mm
Carbide drill diameter: 13 - 32 mm
Thread tapping: M8 - M24
Spindle RPM: stepless 100 – 2.500 rpm
Lubrication: internal cooling air/oil
Holder: SK40
Automatic tool changer: VTC 5/40, 1 x 5 positions
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CNC PRO is a small machining center concentrating to drilling and tapping work.
Its size is 750mm(W) x 1,150mm(L) and can be installed in a narrow space.
Features:
- Permits close lay-out without any side space between machines.
- Realize 0.4 sec. tool to tool and 0.9 sec. chip to chip time.
- No pnewmatic or hydraulic power is required for driving the machine.
- Operational pannel system is easily attached or removed
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This drilling line utilizes a unique floor space saving concept that eliminates the need to integrate entry and exit roller conveyors to and from the drilling system. The resulting small footprint makes the machine ideally suited for fabricating facilities where shop space is reduced. The horizontal, single-spindle drilling unit is mounted on a platform that travels along the full length of a support table; a rack and pinion driving and measuring system ensures accurate positioning in the X axis.
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| ... products without technical information |
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The universal machining centre MAKAmove of gantry-type design with
3 and 4-axis technology allows precision machining of workpieces
with a max. length of 6,000 mm of wood, plastics and composite material.
This series of best suited for manufacturers of interior fittings as well as
for suppliers for furniture industry, manufacturers of kitchen panels,
stairs, doors, windows and plastic panels for technical applications.
Manufacturers profit from the MAKA state-of-the-art technology,
the Siemens controller technology and a top price-performance ratio.
Field-proven mechanical and electroniccomponents together with high acceleration speeds and machine precision stand for reliability and durability.
|
|
The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
|
|
The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or robots because of its simplicity and compactness.
The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components
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|
The C series is based on the slant- bed machines of sizes N 30, N 40 and N 50. The basic assemblies and components such as the bed, lathe spindle and driving units as well as the tailstock or counter spindle are identical with those from the lathe series. Single- and multi-slide concepts are available as parts of a modular design system.
|
|
Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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| ... products without technical information |
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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This is the most modern, rapid and flexible CNC line to punch plates. Its main features are: low-cost; easy installation; reduced dimensions; easy programming; flexibility for small/medium size pieces. Besides the multi-tool punching station, a marking tool and a drilling head are also available. The plate positioning is granted by a two-pincher coordinate table assuring high precision while processing.
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PG Marking, punching and drilling machine for plates and gussets
PG range: PG 83 PG 83 P PG 116 PG 116 S PG 116 P PG 2000
Simple, inexpensive and fast machines
The machines from the PG range are powerful and fast, while combining at the same time operations such as marking, punching, drilling, pop marking, deburring and tapping for working on large-size plates and gussets (up to 2000 x 1000 x 40 mm).
The layout of the clamps inside the machine gooseneck frees the working space and makes handling of parts to machine easy.
Easy programming and use thanks to the computer-assisted manufacturing softwares and the numeric control system.
The machines in the PG range are inexpensive and fast, and satisfy most requirements in a structural steel workshop. The layout of the clamps gives the operator space and safety, important factors ensuring high productivity.
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| ... products without technical information |
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