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We offer you a wide range of modern storaged parts of installation material with suitable crimping technology and also the needed accessories. You need only one supplier for covering your whole requirements.
Please contact us directly for technical support.
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We offer a complete line of hand tools to accommodate virtually all the needs of low volume manufacturing, prototyping, maintenance and repair. From manual tools to battery and electrically powered units design for performance. Our tools combine ease of use with reliability and precision.
Standard Die Envelope (SDE) Crimp Tooling
The SDE Tooling System allows use of the same dies across a range of application platforms. They serve your needs at the bench, in the lab, in production or in the field without fitting dies for each tool required.
CERTI-CRIMP Hand Tools
CERTI-CRIMP Hand Tools are top-of-the-line, premium, hand-operated tools for crimping a broad array of terminals, contacts and special wiring devices.
Hydraulic Crimp Tooling
New 10,000 psi-rated tools with industry-standard U-Dies, also available with portable, powered pump
Battery Crimp Tool Kit
This completely portable battery-operated hand tool weighs only 3.5 lbs including battery. It has a pressure sensitive cycle control and can perform about 100 crimps per charge.
626 Pneumatic Tool System
This versatile Pneumatic Tool System provides the ultimate in wire range flexibility for higher volume operation. It's available with hand or foot-operation configurations with ratchet control.
Pistol Grip Tooling
The Pistol Grip Hand Tool System uses interchangeable terminating heads to apply a broad range of IDC products.
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The CHAMPOMATOR 2.5
Terminating Machine is a
compact, semiautomatic
bench machine for terminating
multiconductor, jacketed
cable with a variety of
AMP connectors having
insulation displacement
contacts. It is microprocessor
controlled, and programmed
using a membrane-
switch keyboard.
Pertinent information for
operation, including diagnostics
and error conditions,
is displayed on the
control module.
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These versatile hand tools and dies are ideally suited for R & D, networking
applications and on-site maintenance work.
• User-adjustable ratchet control for a complete crimping cycle
• Emergency ratchet release
• Angled head, providing a comfortable hand and wrist position
• Over 100 interchangeable SDE die sets for crimp a broad range of connectors
• Able to handle multiple wire and terminal sizes in one die set
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System for crimping 10-1200 mm²
We have hydraulic crimp systems to compress connectors from 10 to 1200 mm². The system is built up of pumps and crimping heads that can be freely combined. There is a wide range of accessories for crimping, pre-rounding, cutting, etc.
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When developing mechanical crimping pliers we strive to obtain the highest quality and ergonomics for the tools themselves, and the best characteristics of the crimped connection. Except for the hobby tools, there is a built-in full closure system which ensures that the complete crimping procedure has been performed - a condition for ensuring a professional and high quality job.
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SCISSOR-STYLE RATCHET-CONTROLLED CRIMP TOOL.
Designed to provide consistent, reliable Hex Crimp terminations to industry specifications. Made of forged steel to handle years of production usage. Dies must be purchased separately, see "Interchangeable Hex Dies" in this same section.
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Premium CERTI-CRIMP and CERTI-CRIMP II Hand Tools are top-of-the-line, hand-operated tools for crimping a broad array of terminals, contacts and special wiring devices available from Tyco Electronics.
They are designed to exacting specifications to produce consistent, high-quality terminations. A potential service life of over 50,000 cycles is possible, depending on operator care.
Your Choice
There are currently seven basic styles of CERTI-CRIMP Hand Tools. The choice depends on the product being applied and/or your preferred method of application. For example, open barrel contacts typically require straight-action die movement to minimize possible rotation during crimping. Or, if your application requires crimping different sizes of terminals, you may prefer using a single tool with a combination of crimping nests, rather than two or three separate tools. Other options include insulation crimp adjustment for different insulation thicknesses, a locator for properly positioning and supporting the terminal or contact in the tool, a wire stop, and color coding and/or wire size information on the head of the tool or on the handles.
Ratchet Control
All CERTI-CRIMP Hand Tools feature the reliable ratchet control. The ratchet will not release until the handles are fully closed and the dies bottomed. This helps eliminate partial crimps.
CERTI-CRIMP Hand Tools are well suited for low production runs, prototype work, and repairs - almost any application requiring consistent, highly-reliable terminations. CERTI-CRIMP Hand Tools are designed to meet all feature requirements listed on applicable Tyco Electronics Application Specifications.
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Compact, self-contained and rapid electro-hydraulic tool for crimping connectors from 4 to 95 sqmm.
Ergonomic design and light weight enable crimping to be done one-handed.
Electronic speed control in the trigger.
Quick opening and closing head, rotatable 360°.
Adjustable stroke between 5 and 8 mm by rotation of graduated ring reducing the cycling number when crimping small sections.
Automatic release with an audible "click" when force of 35 kN is reached.
Piston return by release trigger.
Operates on 2 types of rechargeable battery :
- 12 V 2000 mAh battery delivered with the tool.
- battery with power load indicator as an option.
100 to 150 crimp operations possible before recharging.
Life :
1000 charges with standard 1 hour fast charger.
1500 charges with 15 min fast charger.
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VAS 240 B
Portable electro-hydraulic with rechargeable battery.
180º swivel head with quick opening.
Safety pressure relief valve with audible discharge.
Interchangeable dies.
Supplied with metal storage case for machine and die holder (415 x 315 x 95 mm)
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Battery powered crimping, cutting and universal tools
0,75 mm2 - 400 mm2
Battery powered crimping tools
Battery powered cutting tools
Battery powered universal tool
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The HPA 400 offers the well established advantages of the dieless Novopress indent crimp in combination with a state of the art electro-hydraulic battery drive. With only 7.5 kg and exemplary ergonomics, our HPA 400 sets new standards in terms of operator convenience and safety in its class. Without any die change you crimp in only 9 sec. and up to 120 times per charge, various make of lugs or sleeves in CU and AL quality from 16 to 400 mm2. The 90° rotatable crimping head allows convenient crimping even in restricted working space. Delivered including box, charger and spare battery.
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Manual, ergonomically designed, lightweight hydraulic tool for one-handed crimping of 4 to 95 sqmm connectors.
Quick opening and closing head, rotatable 360°.
Adjustable stroke between 5 and 8 mm by rotation of graduated ring, reducing the cycling number when crimping small sections.
Automatic release with an audible "click" when force of 35 kN is reached.
Return of piston by release trigger.
Possibility of checking force using a control gauge (option).
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VAS 240C
Hydraulic head with a quick coupling to connect to a hydrahulic pumps (VAS 700, VAS-800 & VAS-900) with a maximum pressure of 700 bar.
Interchangeable dies.
Metal storage case (265x90x100mm) Available on request.
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Crimping connectors with the Stanley Hydraulic Tools CT Series crimpers is quick and easy. They are 5-10 times faster than hand-pumped tools and more than twice as fast as high pressure double acting crimpers.
The CT Crimpers require no booster or intensifier which means they can be operated directly from the hydraulic circuits already installed on your line trucks, or from a dedicated power unit, or from one of the STANLEY® lightweight, portable HP Power Units.
Swivel Design on all models provides 360° continuous rotation of the die head for easy alignment to give higher quality crimps.
1650 Models allow the use of the CT on almost any hydraulic system of at least 1,650 psi (114 bar). An accurate, built in relief valve ensures that at these system pressures and higher, a full die load is achieved preventing over-crimping.
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Mechanical pressing, crimping and cutting tools
Hand-operated hydraulic crimping, cutting and universal tools
Battery powered crimping, cutting and universal tools
Accessories for hydraulic tools
Hydraulic systems
Hydraulic crimping, cutting and universal heads
Hydraulic drive units
Electric and pneumatic crimping tools
Force and pressure gauge systems
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After stripping, appropriate contacts or ferrules can be crimped to the cable end. Weidmüller offers a wide range of mechanical crimping tools.
The crimping results obtained with our tools correspond to international standards and regulations.
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SPECIALITY TOOLS FOR ALL INDUSTRIES-AUTOMOTIVE, AEROSPACE, MARINE
Simonds is the innovator in pneumatic production tools. Simonds standard line of tools is augmented by special tools made to the specific need of your production line. Automotive hinge pin tools, Oteker® clamp tools, and harness crimping tools are only a small example of special tools designed and manufactured to solve an opportunity on the production line.
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Tube Terminator
Hand-guided one-step crimp/seal copper and aluminum tube welder
Seals refrigerator/air conditioner tubing -- even when charged
Produces quick, airtight bonds without brazing
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Universal crimp applicators (crimping tools) for side- and rear-feed type terminals with mechanical or pneumatic transport. The new generation crimp applicators can be used in both automatic crimping machines and benchtop crimping machines.
With its innovative uni-body design, the UNI-A universal (or mini-style) crimp applicator guarantees highest precision and is universally deployable in all standard crimping presses. Banded terminals with open or closed barrel design can easily be processed.
The lightweight, one-piece construction makes overall handling very easy. Forward-stroke and bellmouth adjustments can be done while the applicator remains mounted in the press.
A particular Schleuniger speciality is the customer-specific tooling of applicators. With years of experience, Schleuniger crimping specialists have a long history of finding solutions for even the most difficult terminals to process. More than 20'000 sold crimp applicators for more than 6'000 different types of terminals from all major terminal manufacturers are Schleuniger's best reference.
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Applicators and tooling from Tyco Electronics can be your key to productive, profitable wire harness manufacturing.
These applicators come from a long tradition of quality, reliability, and precision. Manufactured from high grade tool steels, and processed through state-of-the-art CNC equipment for tightest tolerances, our applicators are made for high repeatability and fast throughput.
These standard applicators accommodate most requirements for crimping AMP and non-AMP terminals to produce consistent, high quality terminations. The applicators are available with fine adjust and pneumatic feed and can be designed for nearly any manufacturer's terminal.
Manufactured from high grade tool steels, and processed through state-of the-art CNC equipment for tightest tolerances, Tyco Electronics applicators are made for high repeatability and fast throughput.
Every piece goes through an exhaustive test and calibration process, with each one shipped with test samples verifying operation and full documentation for operation, adjustment, and maintenance.
Tyco Electronics offers an unmatched selection of applicator styles and terminal types, with configurations for both Tyco Electronics and other manufacturers’ terminals. Styles are available for non-Tyco Electronics terminating machines from both domestic and foreign sources.
At Tyco Electronics we do more than supply the world’s leading applicators. We provide service, technical support, and maintenance and repair, both on site and at our service centers. We know how critical reliable production is, and our products and services are committed to keeping your production running.
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AMPOMATOR System III
As your workload changes, the best change for you to make is to the AMPOMATOR System III Leadmaker. It takes maximum advantage of the automation possibilities available with the System III Applicator and AMP-O-LECTRIC ST III Terminator. There's a seamless flow of information, so setup, terminating, and quality control happen virtually without operator intervention. Based on the familiar Alpha 433, with easy-to-use TopWin software.
The Control Center...
The AMP-O-LECTRIC ST III Terminator gives you faster changeover and higher uptime. Featuring automatic adjustment of initial crimp height with stepper motor drive, wire line adjust and control software that makes fine adjustment of crimp height automatically once a connection is established with the iButton module.
Full electronic control for full automation.
It Starts with the Applicator...
The System III Applicator features a better aligned, round ram, an iButton data module for built-in intelligence and a separate feed - independent of the ram stroke.
The System III Applicator combines the best of the past with the thinking of today.
Your choice...
Choose your Seal Loading Unit.
The PAWOMAT SLU is integrated into the leadmaker with an I/O interface. It features improved processing speed and cycle time.
The Komax mci 761 seal applicator is integrated by the MCI interface for seamless operation. The OMI device controls the unit with just two keys and a digital potentiometer.
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Applying thru-splices is fast and efficient when you have access to both
sides of the applicator for placing and holding the wires. The
AMP-O-LECTRIC Model G Splice Terminator with a Standard G Splice
Applicator provides front and rear access to maximize production efficiency.
And it has full guarding for operator safety.
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Product Facts
n Low applied costs
n Terminates most jacketed
cable
n Straight (180°) or rightangle
(90°) wire dress
n Microprocessor controlled
n Stored program capability
n Selective termination of
connector positions
n Rapid tooling changeover
for different connector types
n Manufactured under an
ISO 9001 Certified Quality
System
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Intermediate to high volume rates, up to
600 assemblies per hour
l Flexible platform accommodates one or
two insertion modules as well as
secondary application modules
l Version to handle in-line, radial, and
linear/angularly opposed cavities
l Programmable linear slide and rotary table
l Easy programming through keypad
display
l Palletized fixture system for greater
efficiency and production rates
l Microprocessor controlled
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Product Facts
n No need to strip magnet wire
n Connects up to 3 wires in 1 splice
n Crimp Quality Monitor (CQM)
auto adjusts crimp height and enables 6-sigma process quality
n Height adjusts in .0005 [0.013] increments over .064 range
n Change tooling quickly without major adjustments
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