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Mink disc brushes (TEB) – An infinite variety of forms, sizes and materials
Mink disc brushes are finding use as exceptionally versatile tools in countless industries. Whether you apply them for cleaning, for the deburring of injection mouldings or metal workpieces, for sealing or for polishing, your imagination – and that of our consultants – is the only limit. We can draw on our experience in producing some 15,000 different disc brushes, with body diameters of 8 to 1,100 mm. Whatever your problem, we can solve it. And small quantities are no obstacle.
Advantages:
• Recommended for difficult washing and cleaning jobs
• Excellent for deburring and surface treatment
• Highly effective as sealing elements and as components of gliding and carrying
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Mink round brushes - Highly efficient tools with countless applications
Mink round brushes can be applied to solve problems in a wide range of areas, and our engineers have the ideas to exploit this potential. When it comes to flexibility, no industrial tool can match these brushes. We offer a huge selection of models: roller brushes (with stub shafts), round brushes (with hollow centre spindle, no shaft), the Mink HP-System (two half segments, without shaft) and the Mink Zick-Zack-System (modules, with or without shaft). Finally, there are Mink web spreader brush rolls for modern processing of plastic film, textiles and many other kinds of web.
Advantages:
• Suitable for goods of all kinds
• Versatile and economical
• Maximum cleaning power combined with optimum surface care
• Form and stiffness according to individual requirements
• Less need for cleaning agents thanks to the mechanical action of the bristles – economic and ecological benefits
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Mink roller brushes (BW) - Individually configured roller brushes with shafts
Mink roller brushes differ from other Mink round brushes by virtue of their integrated shafts. Owing to the wide-ranging demands made on these brushes, especially in terms of shaft dimensions, there is no advantage in maintaining a stock range. Nevertheless, with our extensive experience in this area we are able to configure special brushes for you very quickly. On account of its extraordinary versatility the Mink Zick-Zack-System can frequently serve as the basis for a reliable solution.
Your advantage:
• Individual configurations for special purposes
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Short description:
These tools are designed for manual and automated finishing machinery used in extrusion, automotive, powdered metal, fineblanking and other industrial deburring applications. The smaller diameter brushes can be used on hand tools for the surface preparation of a variety of materials. Our stock brushes include diameters from 3" to 27". We also have the capability of providing customized products for a wide variety of applications.
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Circular Discs
These brushes are especially used for cleaning, polishing or deburring. Their applications are best suited to the treatment of metal, for the cleaning of large surfaces, as used in the construction industry. The body is made of either plastic, wood or metal. The filling material may be chosen according to the task requirements. The density of the filling material can be varied by the diameter and the distance of and from the hole.
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Short description:
The abrasive fibers in Abtex end type tools are anchored into a metal base by means of a unique polymer resin. The vertical, rather than flared; fiber orientation allows the brushing action to be more precisely controlled.
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Abrasive grit impregnated into the extruded nylon filament allows an abrasive nylon brush to perform deburring, edge blending, and surface finishing. These brushes are available in a variety of styles including wheel, cup, end, mandrel mounted, and cylinder.
Use the Abrasive Nylon when you have threaded bores, uneven O.D.'s or simply need a lighter finish.
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F
Wheel brushes can be used on angle grinders and on
stationary machines.
There are following different models:
Knot Wheel Brushes
Knot wheel brushes for grinders, angle grinders and stationary machines used in the preparation and reworking of bolt fillet and butt welds. They remove scale, rust, paint, slag, rubber residue and can be used for deburring.
Pipeline-Brushes
Lessmann-Pipeline brushes are specially developed for professional use on U-and V-welds in the pipeline industry.
Wheel Brushes with crimped Wire
Wheel brushes filled with crimped wire are used for the purpose of obtaining different surface finishing: the removal of rust, paint and dirt, for roughening, deburring, stripping or polishing.
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Short description:
Our technical staff can design a brush that is matched to both your equipment mounting configuration(s) and your specific deburring applications. If you have a profile that s giving you headaches, we can design a built-to-profile brush using your wheel and a cross-section CAD drawing. A fitted brush requires less dressing-in and makes better contact for more efficient burr removal.
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Unparalleled CNC Deburring Brush
You can automate the deburring process on the same machining center after cutting process.
1) Benefits of our products
* No more inspection and re-derburring process.
* You can steamline the production line.
* You can improve the quality and stablize the high quality.
* Huge cost reduction and time saving process.
2) Features of our products
* Made of unique continuous fiber material exclusively for grinding
* No Bend or Distort in use unlike Nylon brushes and wire brushes
* Thanks to the above features of our unique material, there is no performance deterioration which also means finishing quality is stabilized.
* No secondary burrs occur unlike cutting tool type deburring tool
* Improve surface roughness upto Ra0.1um
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Deburring and Roller Brushes
Use Deburring and Roller Brushes for a professional and perfect finish of cut edges. Diameter, filling material, measurements of the brush and the required bore are determined by the appointed machine and the work piece. We exclude any imbalance by evenly arranged filling material and the testing of every brush.
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General description :
Designed for use in semi-automatic and fully automatic machinery, these tools are used in NC, CNC and robotic machine tools. Our unique Hex-Drive system allows the tools to be turned in both directions for 360° finishing. Typical applications include deburring, edge radiusing and general surface finishing.
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Deburring Brushes
Specially developed wheel brushes for deburring. These are suitable for all common deburring machines. Although they are heavier than other brushes because of their dense filling, we exclude any inbalance by evenly arranged filling material and the testing of every brush. Filled with high-quality wire, these brushes have a longer service life. All brushes are with double keyway. Please indicate the required bore.
Deburring End Brushes
These brushes are perfect for deburring tubes, profiles or even plane surfaces. Deburring end brushes are used in a set of 8, 16 or 24 single end brushes integrated in one deburring device. The metal bush fits all standard collets.
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Shorter operating times and very even edge blending.
Particularly suitable for deburring of:
- machined surfaces
- sintered products
- stampings and mouldings
- diecasted parts
- cylinder heads
- motor units
- hydraulic parts
- pneumatic parts of different geometries and materials
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Kumex® launches the new and innovative range of TBK-3 planetary brushes
A completely innovative concept that incorporates in a single support all the conventional anchorings on the market.
Their careful and elegant design makes it possible for our TBK-3 brushes to be used at any deburring station.
They all have a revolutionary marking system that makes it possible to identify the filament grit in an easy, reliable way.
It is available in different diameters: 190-180-165-150-130-120-100 mm.
All our brushes are mounted with Kebblax-DIA® diamond filaments, Kebblax-DIAKK® diamond mixed with ceramic filaments and Kebblax-SIC® Silicon Carbide filaments.
Our Kebblax® filaments are manufactured with top quality 6.12 nylon, which, together with special additives and the right treatments, allow us to obtain completely innovative results, giving our brushes significantly higher technological value.
All Kebblax® filaments are produced in our development division, Kumex-Filaments®, whereas the supports are developed and produced at Kumex-Plastic-Systems®
This makes it possible to offer full control of the process and quality of our items, keeping us at the forefront of our industry.
Think no further, and enter a new world of possibilities with a world leader!
Kumex Group®
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Model TBF abrasive brush
Abrasive brushes mounted on resin supports.
Ideal for clients looking for more aggressive, durable brushes.
The TBF system is designed to provide the brush with perfect harmony between durability and flexibility.
The studied diameter of our bundles, combined with the right inclinations and degradations provide our brush with perfect adaptability to the contour of the wheel rim, brushing its entire surface perfectly, including the corners of the hard-to-access windows.
Our TBF system is especially recommended for companies that have large production lines.
The brushes are supplied in different types of anchoring, depending on the needs of each client.
In addition, given the high quality of the filaments used, the brush is very long-lasting, avoiding unnecessary changes and stops in the machine.
Think no further, Kumex TBF brushes are the best choice for high quality production...
Available for wheel rims with the following diameters: 13" - 14" - 15" - 16" - 17" - 18" - 19" - 20" - 22"
Also produced in maximum density for the external part of the wheel rim.
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Disc brushes are among KULLEN's most interesting products. They are used in industry as a rotating tool. Their quality is as reliable as the dependability of our choice of the right disc brush for your requirements. We guarantee this by manufacturing them on semi-automatic and automatic CNC machines. In addition to quality, we assure you of individual treatment - quality is inplicit and as you need we produce individual brushes for you. Disc brushes come in a wide variety of plastic, metal and wooden cores and bristle materials.
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SIC and Diamond Abrasive Brushes for aging and burnishing of marble, granite, agglomerate, ceramics and stone in general.
Our vast range of products includes all market formats, and we are prepared to develop any of our clients’ demands.
At Kumex®, we offer the right balance between quality and price, supplying practically 80% of the European market.
We not only offer our clients a wide range of products, but also the possibility of developing exclusive products for very specific needs. To do so, we put at our clients’ disposal our extensive experience in the finishing industry and the cutting edge technology of our machinery.
Enabling us to manufacture our products, we have the market’s most advanced materials and cutting edge technology.
We can produce brushes with Diamond, SIC, Stainless Steel, Ceramic and our innovative Coex-R® filaments.
To know more about our filaments, diameters, geometries, percentages, etc., please consult our filaments section, in the products section.
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Cubitron™ abrasive provides high cut while the flexible plastic brings superior cleaning to a wide variety of surface areas, without damaging the work piece. Eliminates flying wires common with traditional wire brushes.
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When circular brushes start to rotate, your production problems are solved. Whether you use them for derusting, cleaning, deburring or processing welded seams and removing hard scale and paint, they won't let you down.
When there is a need to precisely process slim workpieces or profiled surfaces, single-section brushes come into their own. They are slim, aggressive and tough. The feasibility of joining several of these brushes together makes them particularly versatile.
Pipeline brushes give outstanding service in the construction of oil, gas and water pipelines. They are used for cleaning up welded seams and were specially developed to deal with root-pass and fillet welds.
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Abrasive Brushes for Fineblanking
Model TBK brushes are frontal brushes prepared especially for planetary type deburring systems.
We have different models (TBK1-TBK2-TBK3-TBK4-TBK5, etc...), depending on the type of anchoring of the brush.
In turn, all models are produced with different diameters and distributions.
For greater precision all our supports are injection-moulded at the Kumex-Plastic-Systems® division of the Kumex® industrial group.
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The modular principle underlying our one-way system of trapezoidal toothed roller brushes provides for fast, low cost changes of brushes. They can be installed and similarly removed by a simple hand operation. The teeth lock securely (and in a non-twist manner); as a result, a gap-free bristle surface is assured. Precise true running is guaranteed at all times. The DT system consists of brush segments which are mounted to the brush core with two locking collars. Due to the special modular principle on which they are based, worn individual segments on a roller brush can be replaced
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Interior brushes are particularly suitable for deburring recesses and holes in O-rings and for cleaning, smoothing and derusting. They are used in conjunction with drilling machines, flexible shafts and machining centres.
The particular purposes of tube cleaning brushes are to derust, clean and descale the insides of tubes. They are used for manual processing and in flexible shafts and static machines.
Alphahon brushes are elastic, flexible brushing tools. At the bristle tips they hold globules made from bonded abrasives. This special construction enables the tools to deburr cross-holes and also to improve adherence of lubricants.
Special types with flat pressed wire can be supplied to order.
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Abrasive nylon disc brushing tools are ideal for deburring, polishing, finishing, cleaning metal surfaces and machined parts. Custom designed abrasive nylon disc brushes to meet the specific requirement for your application.
Disc Brushes Information
Abrasive nylon disc brushes are the latest products custom engineered and manufactured by Tanis Incorporated to meet our customer’s specific requirements. Disc brushes are made with metal back strip brush construction to achieve greater fill density. The increased density increases the aggressiveness and life of the product to maximize more parts per brush. With custom manufacturing, Tanis Incorporated abrasive nylon disc products are suited specifically for the application to reduce cycle times and eliminate secondary labor or machining operations.
Tanis Incorporated manufactures disc brushes in diameters ranging from 4” to 20”. Silicon carbide and aluminum oxide abrasive nylon filaments are available from 46 to 600 grit. The aggressive fill density, individual filament and desired trim length provide conformability to deburr, polish and finish complex parts. Disc brushes are designed to be power driven on CNC machinery and custom-designed machines used in automotive, extrusion, fine blanking, powdered metal, steel processing, woodworking, concrete and other industrial deburring applications. Smaller disc brushes can be used on hand tools for surface preparation.
Common Applications for Nylon Disc Brushes
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Abrasive nylon small wheel brushes are used on both hand tools, drill presses and automated machinery. These small wheel brushes improve the surface of small parts and metal surfaces in a variety of deburring and finishing applications. Wheels are made from 1” to 4” in diameter with filament grits ranging from 80 to 500 grit. Wheel brushes are available in silicon carbide or aluminum oxide filaments.
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