|
|
|
As some types of ceramics are relatively easy to grind and others extremely difficult, various types of diamond wheels are employed. Asahi Diamond continues to develop new bonding technology in order to produce tools capable of working the increasingly complex materials being developed in various industries.
|
|
|
Diamond wheels with varying bonding materials such as curve generating wheels, pellets, lens centering wheels and chamfering wheels are used for grinding camera and binocular lenses, prisms and recently glass board for hard disk, etc.
|
|
|
To grind machining tools made of cemented carbide alloys, cermets, ceramics, etc., a wide variety of unique and effective bonds (Polyx, resin, metal, vitrified and electroplated) is available for different purposes and uses.
|
|
|
The tooling requirements of advanced processes, such as internal grinding, cylindrical grinding, centerless grinding, double-disc surface grinding, thread-grinding and cutting of ferrites, samarium cobalt, neodymium iron and other magnetic materials, vary widely. Asahi Diamond's overall technological capabilities, and its expertise in bond selection in particular, has enabled it to keep pace with the quickly evolving needs of its customers.
|
|
Diamond and cubic boron nitride (CBN) are considered to be the hardest known grinding materials and are therefore often referred to as "super-abrasives". For this reason they are suitable for machining materials which are difficult or even impossible to grind with conventional abrasives such as silicon carbide or corundum.
Diamond and CBN have the same crystal structure, with diamond consisting of pure carbon, whilst CBN is made up of the elements boron and nitrogen.
|
|
Diamond and cubic boron nitride (CBN) are considered to be the hardest known grinding materials and are therefore often referred to as "super-abrasives". For this reason they are suitable for machining materials which are difficult or even impossible to grind with conventional abrasives such as silicon carbide or corundum.
Diamond and CBN have the same crystal structure, with diamond consisting of pure carbon, whilst CBN is made up of the elements boron and nitrogen.
|
|
Diamond and cubic boron nitride (CBN) are considered to be the hardest known grinding materials and are therefore often referred to as "super-abrasives". For this reason they are suitable for machining materials which are difficult or even impossible to grind with conventional abrasives such as silicon carbide or corundum.
Diamond and CBN have the same crystal structure, with diamond consisting of pure carbon, whilst CBN is made up of the elements boron and nitrogen.
|
|
Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
diamond and CBN saw blade
diamond and CBN abrasive disc
diamond dressing tool
abrasive disc for boat industry
laboratory cut-off wheel
diamond disc
CBN vitrified grinding wheel
diamond and CBN vitrified bonded grinding wheel
diamond and CBN metal bonded grinding wheel
diamond grinding wheel for the optical industry
diamond and CBN gear grinding wheel
|
|
Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
diamond and CBN saw blade
diamond and CBN abrasive disc
diamond dressing tool
abrasive disc for boat industry
laboratory cut-off wheel
diamond disc
CBN vitrified grinding wheel
diamond and CBN vitrified bonded grinding wheel
diamond and CBN metal bonded grinding wheel
diamond grinding wheel for the optical industry
diamond and CBN gear grinding wheel
|
|
Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
diamond and CBN saw blade
diamond and CBN abrasive disc
diamond dressing tool
abrasive disc for boat industry
laboratory cut-off wheel
diamond disc
CBN vitrified grinding wheel
diamond and CBN vitrified bonded grinding wheel
diamond and CBN metal bonded grinding wheel
diamond grinding wheel for the optical industry
|
|
Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
|
|
Resin bonded wheels
Diamond centerless grinding wheel
This wheel is used for the peripheral grinding of workpieces and the mass production of true round parts.
Caution in use
1.Please do not damage the wheel surface by excessive infeed.
2.Please check the runout of the wheel during initial set up; it should bewithin 0.01mm.
3.Peripheral speed / Nonferrous: 25m / sec / Ferrous: 30m / sec.
4.Most grinding problems are solved by adjusting the complementary abrasive and guid
|
|
WINTER offers a full and competitive product range for Superabrasives. Ensuring state-of-the-art technology, we continually develop advanced solutions to settle the sophisticated demands of our customers of the automotive industry.
Examples for our newest innovations: High porous “N7” vitrified cBN wheels and a 'two dimension video scanning' system from WINTER.
Grinding with vitrified cBN wheels
Grinding Characteristics
- high mechanical and chemical wear resistance
- high temperature resistance
- controlled porosity
- good coolant transportation to the grinding area
- good chip removal from grinding area
- high stock removal rate
- high dressability
|
|
|
|
|
|
Double edging
- High speed
- Superb finishing
- Long life cup wheels for double edgers
Diamond cup wheels:
The new generation of double edging tools.
Top quality diamond tools are a must when processing Glass on Double Edging machines.
TYROLIT Vincent offers the most comprehensive reply to all requests of the newest Double Edging machines. High speed, perfect surface quality and long lifetime (reducing downtimes) will be our every day commitment to your success.
Mass production of differently sized glass sheets - float glass and laminated glass - requires reliable and cost-effective diamond tools.
TYROLIT Vincent offers a newly developed generation of metal and resin bonded cup wheels able to fulfill all the application requirements.
Peripheral wheels:
Wide range of peripheral wheels able to overperforming any request of speed, life and consistency thanks to extensive scope of specifications.
Advantages:
- High feeding speed that can exceed 10m/min
- Long lifetime, thus keeping idle times to a minimum
- Perfect surface provided by a new generation diamond bond
|
|
Diamond wheels - Production of windscreens, side windows as well as backlight processing lines or the finishing of rear view mirrors - the challenge for a diamond tool supplier to meet the different requirements for these applications is huge.
TYROLIT Vincent® offers the full range of diamond wheels, Pencil-edge wheels and V-shaped wheels for a fast and perfectly finished glass edge.
Specially developed metal and resin-bonded cup wheels for mirror bevels guarantee highest quality standards.
Advantages:
- Wheel design and specification optimised for any application
- Long redressing intervals matched to high speed operations
- Standardised tool range for the most common machines like BANDO, BYSTRONIC, LISEC as well as tools for customer developed and specially designed machines.
|
|
Electroplated diamond tools for cutting, forming and facing
- Holesaws
- Continuous rim saws
- 'Vanity' saws
- Depressed centre 'vanity' saws
- Facing discs
- Routers
- Profile routers
- Profile Wheels
|
|
|
|
|
|
Skytec-IPD
Metal bonded diamond grinding wheels suitable for use with electrochemical in-process dressing, for producing insets made from hard and brittle materials.
The newly developed SKYTEC-IPD product from TYROLIT, featuring the latest electrochemical in-process dressing capability, is the right tool to deliver an optimised and reliable process. The newly developed bond system permits IPD methods, gives maximum chip space and delivers a free cutting wheel topography. In turn these features combined with a special new diamond quality help produce reduced cycle times, increased material removal rates and improved edge quality of the insert.
Specifications Dressing
- Regrinding: DW 105 ME
- Dressing: 1C400J5AV18
- Production Grinding: DW 104 ME
* Low grinding forces by highest cutting ability
* Innovative metallic bond system for electrochemical dressing
* Highest bond strength to hold the abrasive grain
* Best grain quality to promote long wheel life
* Impact at the cutting edge <10μm
* Only one wheel type required for a wide range of materials
|
|
A complete range of advanced polymer bonded wheels suitable for grinding:
TUNGSTEN CARBIDE, CERAMICS, CERMETS, HARDENED STEELS, GLASS, PLASMA COATINGS.
APPLICATIONS:
- TCT & HSS saw blades and mills
- HSS Broaches and Knives
- Reamers
- Scientific glassware, silica and quartz glass
- Plasmer sprayed rollers
- Carbide tooling
|
|
|
|
|
|
Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable Superabrasive sleeve mounted on a tapered arbor, Bates Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts. Bates' Microsize® tools are created for operation in typical bore finishing machines, such as Engis, Accu-Cut and Sunnen machines, as well as CNC machining centers. The super-abrasive tools have been successful in bringing new efficiency to fine boring and grinding operations. They may also be used on their own to obtain fast stock removal, or as part of a finishing process following traditional honing.
Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable superabrasive sleeve mounted on a tapered arbor, Bates' Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts.
|
|
Applications and Features
Coarse mesh wheels are for modification and shaping of large piece materials; fine mesh wheels are for small piece materials, featuring fast grinding, long life and dust free. Light plastic hubs can reduce equipment shaking.
|
|
FOCUR SA grinding tools were developed for application on existing automatic fettling machines. By adjusting your machine parameters you too will be able to experience revolutionary results.
Your set-up times are minimized as a result of the extreme lifetime of FOCUR SA. Downtimes for the dressing cycle, as well as the expense for dressing tools are a thing of the past.
|
|
|
Metal bond CBN wheels are used for vertical spindle surface grinding of tool materials, fluting and gash grinding of end mills, and profile grinding in which the life and form of work pieces is essential.
|
|
Edge Wheel
Used for grinding and shape forming of the edges df all sorts of glasses for automobile, architecture LCD, etc.
|
|
|
|
