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Electroplated cutter
Manufactured by electroplating diamond / CBN grits on steel body to form a single layer. Provide high cutting efficiency for nonferrous matal, hardened steel, FRP composite materials. Also ideal for cutting marble and granite
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Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable Superabrasive sleeve mounted on a tapered arbor, Bates Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts. Bates' Microsize® tools are created for operation in typical bore finishing machines, such as Engis, Accu-Cut and Sunnen machines, as well as CNC machining centers. The super-abrasive tools have been successful in bringing new efficiency to fine boring and grinding operations. They may also be used on their own to obtain fast stock removal, or as part of a finishing process following traditional honing.
Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable superabrasive sleeve mounted on a tapered arbor, Bates' Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts.
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Including electroplated hole drills, grinding wheels, millennium bits, diamond rods and diamond rings. Ideal for grinding and shaping of hard and brittle materials such as gems.
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Electro-plating is a process whereby the superabrasive grains are held in place by a nickel matrix which is deposited electro-chemically onto a metal substrate body. Generally speaking, such tools are single layer tools. The grains are classified in size according to FEPA or ANSI standards.
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General purpose for angle grinder TCG209P
Laser welded blades, safe and ideal for hith speed handhold machnies such as angle grinders
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Diamond Flex-Hones are designed for deburring, edge blending and surface finishing in hard materials like carbide, ceramic and aerospace steel alloys. Our new diamond tools are made with premium coated abrasive which aids in heat dissipation and improves bond retention. Sizes from 4mm to 20mm are standard in three different mesh sizes. Other diameters and mesh selections are available on special order.
Applications include Carbide Wear Parts, Guide and Drill Bushings, Ceramic Cylinders, Heat Treated Steel, High Nickel Stainless Steel, MMX Aluminum Alloys, Chromed and Plated Bores, Aerospace Components, Medical Parts and EDM Recast Layer.
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Sunnen Diamond Plated Honing Tools are available for precision bore finishing in industrial applications using Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment - virtually any type of equipment.
Sunnen offers plated diamond honing tools and sleeves designed for your high production honing application. Backed by more than 25 years of single pass honing technology, these tools incorporate an expandable, superabrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.
The plated sleeves, mandrels and pilots of Sunnen Single Stroke Honing® Tools are designed for maximum accuracy and fast cycle times.
Sunnen Plated Superabrasive
The Single Stroke Honing® process is a fast and accurate method of sizing certain bores to final size. The Sunnen Single Stroke Honing® Tool used is an expandable, superabrasive sleeve mounted on a tapered arbor. The sleeve is expanded only during setup, and no adjustments are necessary during the honing operation. The rotating Single Stroke Honing Tool is pushed through the bore only once, with the workpiece being removed after the return stroke.
It should be pointed out that the Single Stroke Honing® process is limited with respect to the types and volumes of material that can be removed. The size and volume of chips removed must be no more than there is clearance for between the diamond grits on the sleeve. Therefore, the Single Stroke Honing process is best suited for honing operations that produce a relatively low volume of chips, such as interrupted or short bores, and is most successful in honing cast iron and powered metals.
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Honing is employed to improve surface finish, size, and surface geometry. In most GMPTD applications, the tool makes a light cut with a fine grained abrasive (240-600 grain size) and conforms to the workpiece geometry. The most common application is on internal cylindrical surfaces, but it also may be used elsewhere such as on flat surfaces. The abrasive grains are bonded to form stones which are typically both rotated and reciprocated in contact with the work surface. In face honing both the part and tool rotate about parallel but not coaxial centerlines.
Each abrasive grain in contact with the workpiece removes a small chip and the grains are continuously broken down by the process to expose new, sharp grains. In this manner, honing stones are self-sharpening. Great care should be exercised in selecting rotary speed, stone pressure, bond hardness, and coolant to assure correct stone breakdown, avoiding glazing and produce the desired surface finish.
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The Bates Technologies line of ProMatic® Production Hones are created for use in Rottler, Sunnen, CK, CU and SV machines to bring original equipment manufacturing to the remanufacturing industry. Designed specifically for larger bores, the ProMatic® Production Hones has proven to successfully decrease cycle times, improve bore geometry and bring overall efficiency to engine block operations, small gas engines, large diesel truck engines, automotive engines, gears, bushings and much more.
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The Bates Technologies line of ProMatic® Production Hones are created for use in Rottler, Sunnen, CK, CU and SV machines to bring original equipment manufacturing to the remanufacturing industry. Designed specifically for larger bores, the ProMatic® Production Hones has proven to successfully decrease cycle times, improve bore geometry and bring overall efficiency to engine block operations, small gas engines, large diesel truck engines, automotive engines, gears, bushings and much more.
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Blind, stepped and through bore single pass diamond tools
Plateau superfinishing tools for bearing ratios exceeding 60%
Manually adjusted or auto – Compensation tools
Bore size from .080” to 8.00”
Single pass stock removals to .200”
Finishes as fine as .05” Micrometers (2 micro inch)
Size Control below 0.5 micron (20 millionths)
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The Lynx LCC30 Concrete Chain Saw is used for fast cutting of concrete, reinforced concrete, conduit, brick and other masonry. Plunge cutting and square corner cutting is not a problem.
The LCC31 Concrete Chain Saw is used for heavy duty cutting applications involving concrete, reinforced concrete, brick and other masonry products, and stone. Plunge cutting and square cutting are not a problem.
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