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A modern, upgradable, automated filling machine, the Premia is ideal for medium and large-scale fiiling of vacuum bags and rigid containers from 2 tp 30 litres. The Premia carries out the following operation completely automaticallty : Begins filling cycle (DAS system) - removes top - removes air from the bag, meters flow and fills bag - nitrogen injection ( if option) - fits top - ejects the filled bag.
TECHNICAL CHARACTERISTICS
Liquid flow rate 82 HL/h
Air pressure 6 bar
Power 1KW
Voltage 220 / 380 V
Frequency 50 / 60 HZ
Air consumption 1 bar
Nitrogen pessure 1 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm 1580
Width in mm 750
Depth in mm 930
Weight in kg 103
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A modern, upgradable, high-performance filling machine, the Advance is ideal for medium and large-scale fiiling of vacuum bags and rigid containers from 2 tp 30 litres. The chassis is made entirely of stainless steel. The Advance carries out the following operation completely automaticallty : begins filling cycle (DAS system) - removes top - removes air from the bag, meters flow and fills bag - nitrogen injection ( if option) - fits top - ejects the filled bag.
TECHNICAL CHARACTERISTICS
Liquid flow rate 125 HL/h
Air pressure 6 bar
Power 2 KW
Voltage 220 / 380 V
Frequency 50 / 60 HZ
Air consumption 1 bar
Nitrogen pessure 1.8 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm 1670
Width in mm 750
Depth in mm 930
Weight in kg 120
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A totally new, fully-patented « 3 in 1 » concept, LINEA PACK® PACK offers the following range of functions in one single, exclusive machine unit : a cardboard box shaper, an automatic filling machine and a box sealer incorporating the Hot-Melt system. Extremely compact and space-saving, ideal for fixed or mobile filling lines LINEA PACK® provides a compilation of modern technology offering the opportunity for increased productivity while ensuring the quality of the packaged product.
Scope of application : Wine, fruit juice, water, milk, syrup, alcoholic beverages, soup... LINEA PACK® LINEA can be used to fill vacuum bag containers ranging from 2 to 20 litres Suitable for use with the following tap models: Vitop, Flex-Tap, Press-Tap, Vinitap. Other models as option.
STANDARD EQUIPMENT :
- Filling head which guarantees non-drip filling
- Hydraulic circuit which can be sterilised with hot water, steam or chemicals
- Siemens Touch screen with integrated modem (optional modem card) displaying
the different operating modes : work, maintenance, settings (with « repeat
» function), cleaning,...
- Integrated CIP circuit with liquid outlet for fixed work stations and
automated cleaning of vacuum and nitrogen circuits
- Vacuum monitoring and control : pressure and activation (integrated
anti start-up safety device)
- 360° multi-directional finger retainer plate
- Box shaper with squaring, bottom sealing and pressing functions
- Bag, tap and box detection... with associated alarm signals
- Overlapping flap closure kit as standard on box shaper and sealer
- Bag insertion chute adaptable to all box formats
- Post-insertion bag compacting function...
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Sterikap™ 890 Single-Head Semi-Automatic Aseptic filler can fill:
- 5 litre bags at 3 to 4 bags per minute
- 10 litre bags at 2 to 3 bags per minute
- 20 litre bags at 1 to 2 bags per minute
Sterikap™ 820 Single-Head Semi-Automatic Aseptic Filler Extended Shelf Life (ESL) filler can fill:
- 5 litre bags at 5 to 6 bags per minute
- 10 litre bags at 3 to 4 bags per minute
- 20 litre bags at 2 to 3 bags per minute
Filler Description
- The Sterikap™ 800 is a Single-Head Semi-Automatic bag filler ideal for a range of Aseptic and Extended Shelf Life (ESL) products.
- The filler can fill bags from 1.5 to 25 litres in capacity and be fitted with a variety of taps, caps and tubes.
- Sterikap™ 800 is ideal for startup and medium production. Bags are manually loaded into the filler. After filling, they are released for loading into boxes.
- The fill chamber and all product lines are automatically cleaned in place (CIP) after each production run and sterilized in place (SIP) before each run.
- The fill chamber is fully enclosed and sterility is maintained during production with a combination of steam, sterilant water or sterile air.
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FS 6000
The FILL SEAL 6000 TRONIC is a filling/sealing machine with an 8-station rotary table. It is completely automatic and conceived to package a wide range of liquid and doughy products (such as yogurt, sauces, jams, etc…)
In spite of its compactness, this machine can package 2 cups per cycle thus satisfying both medium and high production requirements (up to 6000 pieces per hour).
The machine can run containers made of several materials such as PP, PET, APET, aluminium, couplet cardboard.
Strongly versatile, the FS 6000 is available in two versions: the STANDARD version that seals pre-cut lids and the FILM version that seals and cuts film coming from a reel.
The cutting edge technology of this model puts it at the top range of our products.
- The totally mechanical main motions grant a quick and precise working cycle and reduce the maintenance operations a lot.
- The exclusive TRONIC filling system assures high precision in filling thanks to the electronic control of the two volumetric fillers.
- A Mitsubishi PLC together with a friendly use control panel allows setting all mechanical functions of the machine.
- The noble materials (stainless steel and anodized aluminum) the machine is constructed of, together with IP 65 protection class, CIP facilities (option), industrial design make the sanitization operations simple and grant the max. hygiene of the machine.
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Easy peelable packaging is beginning to increase its share in the market for long shelf life products, originally dominated by the tin can. Consequently, Rychiger’s innovative machine concepts take into consideration packaging requirements such as a good barrier against oxygen, moisture and light, puncture resistance, color printed multi-layer lidding material, modern container shapes and consumer friendly functionality.
Important features for producers of peelable sterilised packaging are our:
Flexible and market proven machine technology
Safe & clean product handling
Quick format changeover
Production reliability
Easy cleanability
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
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Scope of use
For packing into cups such products as: cream, yogurt, cheese, butter, jam, honey, pate, salad etc. It is possible to pack different combinations of products (at two different products or the ones with compound consistency) e.g. instant soups with noodles, goulash with pieces of meet, yogurts with pieces of fruit. The packed products can have the temperature up to 75° C. The cups or other containers of various shapes and dimensions can be locked with caps made of aluminium thermally sealable foil or latch caps made of plastics.
Working principle
Cups are fed from a drum, placed in seats and moved further to the so-called packing round carousel. Process of filling the appropriate number of products is carried out with the use of cylindrical volume batcher or with the use of the selected set of batchers, depending on the kind of the packed product. Than the cap is put onto the cup and heated by a head. Date printer prints the date or short trade information on the cap surface. Ready packages are fed to receiving conveyor.
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The machine for the volume filling of cups type APK
Automatic filling machine APK is appointed for volumetric filling of liquids and pasts (fluids, jams, honey, diary products, spreads, pasty, mayonnaise salad) – foodstuffs and non-foodstuffs character.
The machine is mechano-pneumatic and it is made of stainless steel. The control system SIEMENS is used and all pneumatic components are from FESTO. As a packing material can be used paper, plastic and aluminium foil. Lids are welding, impressing or covering. The machine may be adapted for various forms of covers and for filling of several components to one cover.
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Automatic filling machine for cream.
Entirely built in 18/8 stainless steel and anodized alluminium, equipped with: 1 automatic fork for pulse dosage, feeding basin of 18 lt., supplied
with cleaning cork; 1 electronic pulse pistol with complete control, supplied with spouts for the dosage of plum-cakes and buns on the cooking pans, either for the filling of constant doses in rolls, Krapfen, buns, and similiar (doses from gr. 3 to 60); 1 retaining valve; 1 pressure reducer with manometer; 1 automatic oiler for the lubrication of the machine; 1 device for the control of the working speed; 1 electronic regulation device, adjustable to the cake's lenght, directly set on the machine.
When the production is shift from one cream type to another, additional cream basins are required depending on the number of different creams in production; the cleaning of the machine is automatic changing the type of cream.
When production is finished, only hot water is needed for cleaning.
PRODUCTION: from 500÷4000 pulses per hour. NET WEIGHT: mod.
2027/A Kg. 40 - mod. 2027/B Kg. 170 Table model (mod. 2027/A) - separated compressor.
Floor-base model (2027/B) equipped with compressor on adjustable wheels.
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Single head aseptic filler for bag in drum
Single head aseptic filler for bag in drum on pallet and bag in bin
Double head aseptic filler
Double head aseptic filler for bag in drum
Double head aseptic filler for bag in drum on pallet and bag in bin
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The new generation of vacuum fillers are specifically designed to fill liquid products or sauces into rigid containers such as glass jars, aluminium or tinplate cans. The containers handled may already contain other products such as: fruit, peeled tomatoes, tuna fish, meat, vegetables, etc.
Functions of the machine :
The table top chain conveyor delivers the containers to the infeed screw, which is constructed with a variable pitch to facilitate their entry. This screw is synchronised with the infeed starwheel, which tranfers the containers to the filler. At the beginning of the filling area, the containers activate a "no can-no fill" device, which allows the first phase of the operating cycle to commence. The following phases are activated by means of a roller/lever which turns by means of cams joined to a ring concentric to the filling bowl. When the last phase is complete, the containers leave the filler and are subsequently transferred to the seamer
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Automatic filling of various solid products such as legumes, olives, whole tomatoes, diced foods and other.
These machines offer the advantage of a precise filling weight and a high production rate. We manufacture these machines in various models, whereby we assure fully automatic filling for any kind of rigid container.
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ZB telescopic fillers are suitable to handle a wide range of products, from free flowing granular types to whole peeled tomatoes.
The machines are also available without telescopes for total filling of the containers.
CONTAINERS
The machines can handle round and non-round metal, glass, plastic and composite containers
having a filling capacity up to 5 Kg.
CAPACITY
From 10 to 2500 c.p.m. according to the product and container size..
PRODUCTS
- peeled tomatoes (whole, sliced and diced)
- olives (whole and sliced)
- mushrooms (whole and sliced)
- pet food
- pulses: peas, chick-peas, lentils, beans and broad beans
- vegetables (whole, sliced and diced): carrots, potatoes, onions, corn kernels, green beans, etc.
- fruits (whole, sliced and diced): cherries, strawberries, plums, gooseberries, apricots, pears, peaches, etc.
- ravioli, pasta, cereals and rice
- cockles and mussels
- peanuts.
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