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Active Carbon
Carbon Bed Filters are of vertical fabricated construction generally mounted on skirts.
In operation, the process fluid enters the filter above the bed, through the inlet nozzle and via radial distribution lateral, designed to ensure an even flow distribution over the top surface of the carbon.
The contaminated medium passes through the granular activated carbon bed, where the impurities are attracted to the very high surface area of the Carbon.
The carbon bed is supported on a graded 'Silex' base consisting of a course and fine layer of which will fully support large volumes of carbon.
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CP capsules are designed and manufactured by Critical Process for small flow and encapsulated disposable cartridge requirements. CP capsules are offered in a wide range of pleated and depth medias and offered in four grades; general, food / beverage, electronic and pharmaceutical. Each Capsule has been designed to hold the maximum amount of filter media that can be completely and effectively utilized in a capsule. CP capsules lower the cost of filtration and reduce the need for high cost metallic housings. They are well suited for liquids and gas applications with the same attention to quality, traceability, validation and testing.
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The Series 6300 filter provides the reliability of Mott precision porous metal media in a compact inline configuration. The filter element is made up of seven porous cups, which substantially increases the area over traditional designs, and increases on-stream filter life. The filter surface area is 10 square inches.
Filter specifications.
Materials of construction: 316L stainless steel porous media, 316 stainless steel housing, seal material as specified.
Maximum operating pressure: 2000 psi.
Maximum differential pressure: 500 psi.
1/8" - 27 NPT inline inlet and outlet connections.
Filter area: 10 in2.
Filter element 100% leak tested to bubble point.
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Activated Carbon Water Filter FR
Fiber Glass Reinforced Plastic (FGRP) composite vessels are 1/3 the weight of carbon steel, strengths are directly comparable to steel, no maintenance & high aesthetic appearance.
• High performance Composite material
• Thermoplastic liner of polyester – wall thickness 3.8 mm to 7.6 mm as per vessel diameter
• 100 % corrosion resistant
• Excellent bonding between inlet & PE liner
• Better curing at high temperature
• 200 mm to 1,000 mm diameter
• All are top opening & dia 450 mm onwards top & bottom opening
• 450 mm onward flange fitting
• Operating Pressure – 10.5 kgf/cm2
• Operating temperature – 490 C
• 250,000 times cycle test from 10 psi to 150 psi
• Vessels are NSF & PED certified
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Carbon treatment filtration systems are designed to carbon treat and filter bright nickel, acid copper, tin and zinc, ferrous chloride, copper pyrophosphate, cyanide copper, zinc, cadmium and silver, lead-tin fluoborate and most other plating solutions.
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This water filtration equipment is recommended for the removal of unpleasant tastes and odors, dechlorination, or organic contaminant adsorption. Depending upon the exact application a variety of carbon types can be used.
ADVANTAGES:
- Materials and Coatings Selected to Withstand Corrosive Environments
- Reliable, Low Restriction Valves
- Distributors Allow Operation Over Wide Flow Rate Range
- Standard Designs Reduce Cost and Delivery Time
- Simple Operation Reduces Operator Training Requirements
- Efficient Adsorption Tailored For Each Applications
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Headline Filters range of Disposable In-Line Filters consists of permanently welded housings with encapsulated filter elements. This makes them ideal for portable analysers and other analysis systems requiring a robust and easily replaceable filter. A choice of body materials makes them suitable for a wide range of chemical environments.
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High Pressure In-Line 4300 and 4400 Series Filter
These compact lightweight filters take up no more room than the piping itself. Excellent cool-down characteristics make it ideal for cryogenic applications. Stainless steel models have excellent fluid and gas compatibility, while anodized aluminum models with disposable microglass elements provide positive economical filtration.
Features
- Housing Materials: anodized aluminum, 303 and 17-4 stainless steel.
- Flow rates: 0-40 gpm (100 SSU oil) 1,750 SCFM at 3,000 psig (GN2)
- Pressures: 3,000 and 6,000 psi maximum operating.
- Temperatures: -320º to 800º F
- Port Sizes: 1/8” to 3/4” NPT male or female.
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The DISPOSORB AND MINIDISPOSORB vessels are small disposable granular activated carbon adsorbers designed to be used as liquid phase pilot units for the removal of colour, taste, odour and pesticides in industrial purification and municipal applications. The units can also be utilised for small flow applications common in the chemical and pharmaceutical industries.
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The PTU range of modular pressure adsorbers are designed specially for drinking water treatment. Individual units contain up to 40m³ of Filtrasorb type granular activated carbon and can treat from 30 to 250m³/h depending on the applications. Multiple units have been installed to treat over 30,000m³/day. The PTU range are designed for simple installation and removal of granular activated carbon for reactivation. All materials and product comply with the relevant drinking water regulations. PTU systems have been installed at over 40 water works in the United Kingdom, Benelux and Scandinavia.
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The CYCLESORB Service is a mobile adsorption service combining adsorber and transport vessel for the treatment of liquid streams.
The Cyclesorb ® are pre-loaded with carbon and delivered to a site. The unit is operated until saturation of the activated carbon. A second unit is then delivered at the same time that the exhausted unit is picked to minimise transport.
Once the unit is returned to a Chemviron Carbon facility it is discharged of spent carbon, cleaned, checked and refilled with virgin or reactivated carbon.
The CYCLESORB ® units come complete with piping, valves and connections suitable for immediate connection to the stream to be treated. The frame for the unit allows it to be placed on a suitable flat and hard surface.
The liquid is pumped through the units in a down flow direction. The outlet should be monitored periodically to check the activated carbon is achieving the treatment objective by regularly taking samples.
The benefits of this service include:
Simple installation and operation - The units are designed for connection with flexible hosing and come with the activated carbon installed. No carbon handling is required as the unit is simply exchanged.
Rapid installation - CYCLESORBS are normally available from inventory, ready for immediate startup and operation.
Low capital expense - CYCLESORBS are supplied on a service basis requiring no capital expenditure.
Partnership - Chemviron Carbon supply both the system and reactivation service and therefore have a vested interest to ensure the system fully meets the requirements.
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Activated Carbon Filter System
- Dechlorination
- Activated carbon
- Timer-controlled
- Field of application: 1.5 m³/h - 8 m³/h
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The MASTER is a range of high head and high-efficiency gravity filters which use non-woven fabric filters. The MASTER range is able to treat between 200 and 1000 litres of neat oil per minute and from 400 to 2000 litres of water-based emulsions per minute containing both metallic and non-metallic particles. The entire filtration process is completely automatic.
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Big tasks that need big solutions use disk filters.
High yield and product quality, combined with low production costs, provide the producer of bulk materials with a decisive competitive edge.
The Krauss-Maffei disk filter, based on many years of experience and countless applications, gives you an efficient filter operation to achieve these attributes.
These filters boast a tried and tested technology - and one that you can rely on day after day.
Features of the Krauss-Maffei Disk Filter a
- Large disk diameter increases the filter area.
- Increased number of filter cells reduces cell volume and substantially improves hydraulic efficiency.
- Easy filter bag installation with quick connect clamps.
- Virtually 100% product discharge through pneumatic assistance.
- Lightweight filter cells simplify replacement.
You benefit from a higher filtration capacity with better product quality and easy maintenance.
Main Applications:
Aluminum hydrate, clean coal, refuse coal.
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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Duplex Bag Filters With Automatic Sequencing
Continuous, uninterrupted filtering of large flows of liquid is provided by these automatic duplex filters. When the filter bags on one side get to the point of requiring change-out, the incoming flow is automatically diverted to the clean filter bags on the other side. Maintenance personnel are alerted to the need to change the dirty filters so that the system will be ready for the next cycle.
Availability
- The automatic duplex valve system can be ordered on any Rosedale filter vessel.
- The main inlet and outlet connections can be positioned to accommodate any flow direction within reason.
- Systems are shipped assembled, ready for use, often on dollies or skids to assist putting them in place.
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The HILCO® Division cost-effectively brings fluid contamination problems under control. HILCO engineers a full-range of filters, cartridges, vessels, vent mist eliminators, transfer valves, reclaimers, coolant recyclers and systems, and membrane filtration systems.
HILCO products help reduce the cost of new oil purchases, decrease disposal costs, lessen component wear, reduce downtime, and curtail environment contamination.
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Suction filters up to 18.5 gpm, Tank top mounting, ES 074/ES 094
Application
To be installed in the suction line of the pumps of hydraulic systems resp. upstream of the charge pumps of hydrostatic drives.
Performance features
Protection against wear: By means of filter elements that, in full-flow
filtration, meet even the highest demands regarding cleanliness classes.
Protection against malfunction:
By means of full-flow filtration in the system return, the pumps, above all, are protected from dirt particles remaining in the system after assembly and repairs, which are generated by wear or enter the system from outside.
Special features
Filter element locking valve:
Foot valve:
Ensures that dirt accumulated in the filter element is removed along with the element and cannot return to the tank. When the screw-on cap is removed for maintenance, the foot valve closes automatically. This makes it possible to service the filter even if it is submerged below the oil level in a full tank.
Filter elements
Flow direction from center to outside.The star-shaped pleating of the filter
material results in:
- large filter surfaces
- low pressure drop
- high dirt-holding capacities
- long service life
In filters with a magnetic system, the ferromagnetic particles in the fluid first pass through a strong magnetic field and are separated.
Filter maintenance
By using a clogging indicator the correct moment for maintenance is stated and guarantees the optimum utilization of the filter life.
Materials
Screw-on cap: Filter head: Filter bowl: Seals: Filter media:
Polyester, GF reinforced
Aluminium alloy
Steel
NBR (Viton on request)
EXAPOR®-inorganic microfibre web
Paper-cellulose web, impregnated with resin
Accessories
Electrical and optical clogging indicators are available. Dimensions and technical data see catalog sheet 60.20.
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Each filter houses bag type elements mounted onto a division plate and held positively in position by means of snap rings.
The elements are manufactured from man-made cotton fibre and offer high dirt holding capacity combined with a low maintenance costs and quick change out of filter bags, making this a cost effective means of filtration.
The filter bags are fully supported in robust stainless steel support housings, and will meet the levels of efficiency corresponding to your requirements.
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These Vickers suction strainers protect hydraulic pumps and control systems from solid contaminants. They should be used as immersion suction strainers on pump inlet lines.
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DRY FILTERS
Simple and practical in design, they prevent impurities getting inside the vacuum pumps or generators
Available with stainless steel cartridges of 44 - 100 micron or in treated paper from 5 - 7 micron
They ensure volumetric capacities from 5 to 300 m3/h
OIL BATH FILTERS
Designed to protect pumps from fine and invisible dust
They partially eliminate possible harmful gasses produced during use
SIPHON FILTERS
Designed for the retention of fluids produced during use.
Their transparency, easy maintenance, and tough material construction ensure the reliability of the vacuum pump.
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Plenty's ability and extensive experience in designing and building fabricated Duplex assemblies enhance the range of cast Duplex Strainers.
These have been used on gas services, high-pressure applications or for sizes and flow-rates beyond the capacity of the cast Duplex ranges.
** Where changeover without interruption of the flow is important, Plenty Process Filtration can design and manufacture Fabricated Duplex Assemblies to meet your specific requirements.
Units can be skid mounted or free-standing.
Manual or electrically operated changeover can be provided dependant upon the application.
Materials include Carbon Steel, Stainless Steel and Special Alloys.
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Simplex Bag Filters PVC / CPVC
Simplex Bag Filters PPL / PVDF
Duplex Bag Filters
Filter Bags
Accept Most Standard Filter Bags:
For application versatility these all plastic housings will accept most standard 7" diameter filter bags. The single length vessel uses Size 01 bags, 7" x 16", while the double length vessel uses Size 02 bags, 7" x 32". This permits the vessel to be used with thousands of different types of filter bags to exactly match the applications requirements. With a Hayward PVC or CPVC bag filter you are not limited to just a few "non-standard" size filter bags.
Advanced Design:
This all plastic housing is designed to stand up to the most demanding industrial and commercial applications around. Rugged, thick wall construction ensures years of trouble free service and the housing is rated at a full 150 PSI. The built-in true union piping and drain connections makes installation and operation quick and easy. With this feature the filter housing can be removed from the piping system without having to break down the piping system. Just unscrew the assembly nut and remove the connecting pipe. The integral mounting base also makes for an easy installation and eliminates the need for extra cost support legs. The housing has two bottom outlet connections so that either can be used as a drain connection. This makes possible both in-line or loop piping installations. The one-piece, corrosion resistant plastic body has an extremely smooth interior surface that is very easy to clean. The housing comes standard with a plastic cover vent valve.
Easy Bag Change:
The hand-removable, no tools required, spin-off cover makes filter bag changing quick and easy. There are no swing bolts to deal with as on a metal filter housing. Just a few turns of the built in 15" cover handle opens and closes the housing with little effort.
Corrosion is Never a Problem:
A metal filter housing will ultimately rust or corrode and contaminate the process media. This can never happen with a Hayward PVC or CPVC all plastic bag filter housing, it will never rust, corrode or contaminate the process media and the housings light weight makes installation easy.
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Eco-System
Features
- Quickly and easy to open due to star handle
- Solid Cover, opening direction changeable in the field
- Solid bag holder, resists pressure surge
- Different gaskets available
- Material 1.4301 or 1.4571
- Surface glass beaded
- All Housings inclusive Mesh Basket & Filterbag
- Available as 10, 16 or 25 bar-version
- Excellent value for money
Specifications
- Max. Flow-rate: 20 m³/h
- Filter area: 0,25
- Volume housing: 16 Liter
- Weight housing: appr. 18 Kg
- Installation height: appr. 100 cm
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Maxi-System
- Available with 4 bags, 8 or 12 on demand
- User friendly eye-bolt closure mechanism with spring assisted cover lifter
- Recuction of bypasses due to filterbag safety-lock
- Version in 1.4301 and 1.4571
- Surface glass beaded
- Optional with tangential inlet/outlet
Specifications
Max. Flow-rate: 160 m³/h
Filter area: 2 m²
No. of baskets: 4
Volume housing: 210 Liter
Weight housing: appr. 220 Kg
Installation height: appr. 226 cm
Installation: 4 Legs
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Mini-System
Features:
- Cover with quick lock system
- Compact design, high efficiency
- Special connections on demand available
- Surface glass beaded, all housings inclusive mesh basket & filterbag
Specifications
- Max. Flow-rate: 6 m³/h
- Filter area: 0,09
- Volume housing: 3 Liter
- Weight housing: appr. 3,5 Kg
- Installation height: appr. 59 cm
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- Large surface area at an economical cost
- Integral Sensor Switch for automatic filter monitoring
- Media is easily and quickly replaced
- DF is duplexed for continous-run applications
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The Electric H2O BF Series Bag Filter remove suspended particulate from water and
other process applications. Contaminants such as pipe scale, grit, waxes, metal chips, rust and airborne debris from many sources are removed in a consistent, proven manner. Electric H2O offers a variety of bags designed to remove particles from 0.35 to 800 microns. Optional features include a system-matched pump, motor, PLC control, bag change out alarm, instrumentation and piping.
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Bag filters have many uses in coolant filtration. They are often used as a pre-filter to remove large solid contaminants that might cause pump problems. They are well suited applications with modest solids loading. Chips and swarf that are porous can fill the bag, providing very efficient filter media use. Bags are a good pick on applications that require the contaminants to be packed in drums for disposal, as the bags collapse and pack easily.
Bag filters have a relatively small surface area, about 4 – 5 sq. ft. in the largest standard housings. Therefore, we do not recommend them where the solids form a thin impervious layer, blinding off coolant flow.
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