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A tube magnet is constructed of cylindrical permanent magnets contained within a stainless steel tube. The magnetic elements can be ferrite or ‘Rare Earth’. Rare Earth magnets develop very high magnetic field strengths and gradients enabling the extraction of the very smallest particle of iron or rust. Tube Magnets are very versatile and suitable for use with either dry or wet materials. A Tube Magnet can be used singly for quality control purposes or in multiples within a process, or built into magnetic traps for liquid lines or into grates for dry processes.
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Magnetic grids are extremely efficient at removing fine iron contamination from dry free flowing powders and granulates
Contamination such as rust, stainless steel scrapings and wear from machinery are often too small to be detected by a metal detector, but is easily removed by these highly efficient grids.
The product flows throught the grid. Any contamination is immediately attracted to the grid's powerful magnetic rods. The contamination is pushed to undersides of the rods, where it is securely held, out of the way of the wash-off effects of continuous product flow.
The grids require no power and no maintenance (except for cleaning) and are quick and easy to install. Once the grid is in position you know it's working.
Grids are available in a vast range of standard sizes and 3 magnet strengths (standard for coarse ferrous contamination, high and super-high for micron sized and para-magnetic contamination).
We also supply custom designed and engineered grids to suit your specific requirements.
All product contact parts are manufactured using food quality 316 grade stainless steel and fully sealed.
Supplied with test certificates. Magnetic performance is guaranteed.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Housed easy clean grid magnets are ideal for removal of fine iron and para-magnetic contamination from a range of dry free flowing products such as sugar, grain, flour, granulates and powders.
Housings are available for both square chutes and round pipelines and are flanged to suit each customers requirement for ease of installation.
Cleaning of this system is exactly the same as for the easy clean grid unit.
For increased contamination removal efficiency or for high levels of contamination the double row unit should be used.
All product contact parts are manufactured using 316 grade stainless steel.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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SAFEMAG - Inline magnet for injection moulding machines, extruders, and blow moulding machines
The SAFEMAG inline magnet was developed specifically for applications in the plastics industry. It is designed for inspecting different granulates up to a grain size of 6-8 mm at a temperature of up to 100°C in standing or slow-moving material columns.
Advantages:
The outstanding advantages of this magnet separator are its especially flat (60 mm) and sturdy design and its excellent magnetic power.
With its special design the SAFEMAG does not allow any depositing of plastic granulate (which is important in case of a colour or material change).
By way of adaptor plates the SAFEMAG magnet system can be easily integrated in all kinds of systems.
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LIQUIMAG filter magnets were specifically designed and built to remove even the tiniest magnetic metal particles from many different kinds of liquid and paste products.
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Magnetic liquid filters are designed to remove micron sized ferrous and para-magnetic contamination from various types of liquids.
A matrix of Easy Clean rods containing high intensity rare earth neodymium iron boron magnets are housed within a stainless steel vessel.
The magnetic configuration ensures maximum exposure of contamination to the high intensity rods without impeding liquid flow.
Filters are available in two versions, single wall and double wall jacketed. Jacketed filters are used in heated pipeline applications where temperature is critical to the product viscosity, for example, chocolate, syrups, jams and sauces. Both these versions are tested and certified to operate at pressures up to 6 bar as standard, designs capable of working at 20 bar are available on request.
All product contact parts are manufactured using 316 grade stainless steel.
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Magnetic separator for conveying lines.
The PneuMag is a high intensity magnetic separator designed to remove ferrous and stainless steel scrapings from pneumatic conveying lines operating at up to 25m/s.
It features a centrally positioned high intensity magnetic grid with quick release toggle clamps, tamper proof cover plate and totally stainless steel construction.
The PneuMag is particularly suited to flour, sugar and other powder and granulate processing.
High magnetic performance - 9000 Gauss
Reduces 'spark' risk
316 grade stainless steel construction
Cleaned in under 30 seconds
Tamper proof guard
Silicon rubber, metal detectable seal
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Magnetic grid which fits under the screens of most brands of sieve.
Protects your product not only from ferrous contamination present in ingredients but also from the sieve itself as it wears and becomes damaged over time.
The patented rubber is seal is metal detectable. Seals are available separately to fit in your current sieve.
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Non-stop 24/7 automated contamination removal.
Install in any vertical process line.
Suitable for dry powders, granulates; flour, sugar, herbs, spices etc.
Full clean can be carried out with stopping process line.
Supplied with pre-programmed PLC that can work independently or connect to central control room for remote activation, monitoring etc.
ATEX type approval - we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Goudsmit magnetic systems ensure a consistently high product quality and an uninterrupted production process. This is very important with regard to increasing quality demands in (e.g.) the foodstuffs and chemical industry. Magnetic systems also prevent damage to expensive machinery and assure you of a metal free end product
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MAGNETIC FILTERS
Goudsmit magnetic filters are able to remove ferrous particles of only 30 microns in size from fluids and powders transported under pressure. The filters have a wide range of applications like the foodstuffs- pharma-, and ceramic industry, but the principle is always the same. The powderful Neoflux® magnetic bars penetrate deep into the product so that they retain even the smallest ferrous particles. The bars can be removed from the product flow for cleaning by lifting the lid. Various test have confirmed that the powerful GSN 50 magnet can also catch stainless steel scrapings. These particles are so small that they would even escape a metal detector.
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The treatment of process liquids usually requires a reliable and highly efficient separation of the smallest ferrous particles. The high gradient permanent magnetic filter HGF is designed to solve exactly this problem; either as a process by itself or as protective device for membrane systems. In the HGF, the ferrous particles are separated at a fine meshed filter matrix in a strong magnetic field. Particles as small as 1 micron may be separated while still producing an output of more than 90 %.
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We manufacture candle type magnetic separators that are compact and occupy less space keeping the tank free for maintenance. They are more suitable for cellular installations. With excellent collection efficiency they are perfect for viscous liquids. They run only on one drive and also require less power. They are suitable to handle fine ferrous dirt from large flows of coolant. Most useful in rolling, grinding, wire-drawing etc.
Working:
An endless belt of magnetic candles is dipped in dirty coolant tank such that the dirty coolant enters in the core. Coolant flows slowly over the magnetic candles leaving the ferrous dirt on the candles. The belt is indexed to pull out dirt-laden candles & rotate them at top to remove the dirt. The dirt is then transported to a bin outside the tank.
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- Industry's only Inline, Auto-purging design
- PATENTED design & unique flow path provide coolant quality to 5 microns
- Most powerful (9,000 gauss) rare earth magnets provide 70-80% greater removal efficiency than ceramic drum separators
- Excellent pre-filter for cast iron machining
- No mechanical scrapers or moving parts that need routine maintenance
- Available as standalone units or integrated into your CoolJet system.
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Bunting HF Series Permanent Drawer Magnets can handle a wide variety of separation tasks. They're built for easy installation in square, rectangular, or round spouting used in gravity conveying systems. We can supply both top and bottom spouting adapters to your specifications to reduce in-house fabrication. HF Drawers have two or more trays arranged so that the magnetic cartridges are staggered to increase contact with the product flow. Material moves in a zig-zag pattern from one cartridge tray to the next for thorough cleaning.
Standard drawer housings are constructed of heavy-duty mild steel. Stainless steel housings are also available. They're required for certain sanitary applications and whenever Rare Earth magnets are used. Stainless steel stands up to most corrosive environments, resists wear, and is the right choice when "clean room" standards must be met. Optional adapters permit easy installation of housings in most round, square, or rectangular spouting.
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Primarily to extract ferrous contamination from product that is prone to caking or bridging.
Can be used in place of a a standard grid to provide even more effective contamination removal.
The rotating action of the grid assembly gently agitates the product flow and prevents the bridging that would normally occur with starches and powders with high moisture content in a fixed grid installation.
Square units are available for chutes, circular units for pipes. Units are flanged to suit each customers requirement for ease of installation.
All product contact parts are manufactured using 316 grade stainless steel.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Non-stop 24/7 automated contamination removal.
Combines the non-stop operation of the Auto-shuttle with the rotating grids of the Rota -Grid to enable intervention-free contamination screening of bridging and caking products. Install in any vertical process line.
Suitable for dry & semi-dry powders, granulates; starch, protein etc.
Full clean can be carried out with stopping process line.
Supplied with pre-programmed PLC that can work independently or connect to central control room for remote activation, monitoring etc.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Magnets remove iron particles from grainy and powdery (bulk)materials in free fall systems. This prevents damage to injection mould machines; extruders; mixing, grinding and other equipment. The magnets can be supplied in ATEX version in accordance with the 94/9 EU directive (Kema, the Dutch quality-control institute for electrical materials and appliances, workplace certification. Result: Quality improves and your expensive installations remain undamaged.
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Magnetic separator for conveying lines.
The PneuMag is a high intensity magnetic separator designed to remove ferrous and stainless steel scrapings from pneumatic conveying lines operating at up to 25m/s.
It features a centrally positioned high intensity magnetic grid with quick release toggle clamps, tamper proof cover plate and totally stainless steel construction.
The PneuMag is particularly suited to flour, sugar and other powder and granulate processing.
High magnetic performance - 9000 Gauss
Reduces 'spark' risk
316 grade stainless steel construction
Cleaned in under 30 seconds
Tamper proof guard
Silicon rubber, metal detectable seal
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Grid magnet for bulk materials
Permanently magnetic grid magnets can be supplied in circular, rectangular or square format and are therefore universally applicable. Ferrous particles are filtered out from bulk material as they pass through the magnetic grid.
Advantages
Powerful magnets remove even low magnetised stainless steel particles from the product flow.
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Magnetic grid. It is a group of magnetic tubes placed parallel forming bars through which the material to be debugged should pass. The magnetic bars can be single, double, etc, round or square shaped, according to the duct where it must be installed.
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