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Aerostell® advantages include:
- Extended tool life due to sub-micrograin carbide
- Reduced tool inventory of 1:3
- Exceptional wear resistance due to professional insert hardness, ground surface
finish and edge preparation
- Greater precision and surface finish
- Maximum cutting depth = insert edge length
- Increased machine "up" time
- Lowered cutting forces |
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| V-Carb End Mills designed with unique 5-flute geometry reduces harmonics that improve finishes...allows heavier stock removal...can run at higher production rates...suitable for a variety of materials up to 45Rc |
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Features:
- tempered steel Cr-Mo (tempered to 1250 -1400 N/mm2)
- integrated coolant hole
- optimised chip pockets
- high manufacturing precision:
- radial run-out in relationship to master insert: 0.02 mm
- axial run-out in relationship to master insert: 0.02 mm
- compact pleasant design
- helical chip geometry
- axial alignment positive
- radial alignment negative
- optimum connection to milling adapter |
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WELDON 3AF Finisher:
The 3AF is intended for finishing operations in aluminum and non-ferrous materials. These tools have a high shear 40 degree helix and come standard with a cylindrical margin to provide chatter resistant machining and superior finishes in all non-ferrous materials. Although intended for finishing, the 3AF has also proven itself in lighter roughing applications.
In addition to square end tools, we provide a broad radius program for our 3AF series.
The 3AF is available from stock as a bright tool or with Zirconium Nitride (ZrN) and Titanium Carbonitride (TiCN) coatings for improved performance and extended tool life. Special quotes and non-stocked coatings are available upon request.
WELDON 5SF Finisher:
We round out our Weldon Premium Carbide offering with the 5SF. This tool is intended for finishing operations, though it can also handle medium to light peripheral roughing, in steel and ferrous alloys. A full eccentric primary grind, sharp corners, a 40 degree helix to ensure proper chip evacuation and an odd number of flutes to reduce unwanted harmonics come together in our 5SF to deliver superior finishes in ferrous materials. The 5SF should be your first choice in premium carbide for finishing and medium to light peripheral roughing for steel and ferrous applications.
Our 5SF square end tools are complemented by a broad radius program.
Aluminum Titanium Nitride (AlTiN) and Titanium Carbonitride (TiCN) tools are available from stock in stub, standard, long and extra long lengths. Special quotes and non-stocked coatings are available upon request. |
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A Complete Line of Products, Full of Systematic Advantages
Here is the best argument straight away for Pokolm-Voha solid carbide end mills: We use our own end mills to produce a large share of our milling cutter bodies and arbors -and for good reason. Our solide carbide end mills are famous for their precise concentricity, plus they are suitable for shrinking processes, and have a full range of advantages in high-speed and extreme milling operations.
We use specially selected materials and have suppliers and coating partners who are integrated in our development and production process. This creates the most favorable environment for our highly specialized staff to produce first-claas, high-quality end mills using the latest high-teh grinding units.
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WhizCut are proud to present WhizThrill which is a productline of solid carbide threadmills made by the best carbide and coating. With a unique combination of carbide, geomitries and coating WhizThrill threadmills have a very good toolife and tool performance.
WhizCut also offers a guide for programming your machine for thread milling.
There is a lot to gain thread milling compared with thread tapping. Try us and we will help you reach new levels of productivity |
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Large cutters that can be used on small machines
Disc concept aimed specifically for cutting aluminum on compact machines!
- Roughing
Disc Cutter S
- Finishing
Disc Cutter PRO
Why a disc cutter?
- Multiple passes must be made when cutting a wide range of workpieces on compact machines, which create offsets at the lapped areas.
- On a compact machine limited to a total tool weight of 3 kg including the arbor, the conventional ø125 steel cutter was overweight.
- Meanwhile, an aluminum body cutter that solves the weight issue requires a special arbor that extends the tool protrusion.
Solutions
- Arbor-and-cutter developed under a new concept. Made of steel, yet it is
thin, lightweight, and offers a high level of tool rigidity. Thus, highly efficient
cutting can be realized through the use of a large-diameter cutter, which could not be used in the past! |
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CoroMill® 245-18 is a robust cutter with large, thick inserts capable of heavy chip removal rates. This larger version of CoroMill 245-12 widens the choices available and will cover more demanding applications.
CoroMill 245-18 is light cutting making it the power-efficient first choice facemill for most ISO-P, -M and -K materials in the ISO 50 and 60 machining centres. It is capable of milling surfaces with excellent finish – particularly when used with wiper inserts.
Reinforced cutting edges for 6-8 mm deep cuts within a feed range of 0.2 up to 0.4 mm enable the cutter to mill blanks with forging scale and large variations in required depth of cut. Under favourable conditions a max cutting depth of 10 mm is achievable.
CoroMill 245-18 is available in diameters 80-250 mm as coarse, close and extra close pitch for maximum performance in different machining conditions. |
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OSG is proud to present our new line of WXS™ End Mills. These new super-coated end mills utilize nanotechnology and are specifically designed for milling at higher speeds and temperatures.
OSG’s patented WXS™ coating has an increased oxidation temperature. This permits higher supplier of spindle speeds, leading to faster cycle times. As a result, the increased SFM (surface feet per minute) extends tool life since the generated heat actually improves the surface hardness of the WXS™ coating.
In addition, the optimization of the substrate with the WXS™ treatment on a molecular level increases adhesion strength, thereby decreasing the possibility of chipping.
For more information on any of the WXS™ End Mills, please visit our online catalog: |
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CoroMill 490
Sandvik Coromant has launched the first of a new generation of shoulder mills, the CoroMill 490, which reduces machining costs by up to 25 per cent. CoroMill 490 is a high-precision tool for applications where reduced depths of cut and less final machining are required, as with the near net shape precision forgings and castings used by machine shops for higher productivity. Less, but more precise, work is needed on these castings and forgings. This is possible with the four edge insert design of CoroMill 490 and reduces substantially the cost per component for customers.
CoroMill 390
A new range of damped silent tools from Sandvik Coromant is bringing substantial performance benefits to complement the existing range of long and slender CoroMill® 390 milling cutters. Integrated dampening offers more efficient, vibration free machining to improve the performance of saw tools working in deep cavities and pockets. The stabilization of the machining process in this way provides wider machine utilization for face and shoulder milling, especially in long overhangs and will boost the capabilities of long reaching tools.Reducing vibration in often tricky situations provides the confidence needed to increase the cutting parameters without compromising work piece quality. This enables the achievement of greater machining success with the CoroMill® 390 - including improved component surface finish and longer tool life. |
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End Mills
Unequal Helix, for Stainless Steel and exotic alloys
Cutters for Aluminium
Suitable for High Speed Machining |
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Annular Cutters
Aluminum
Stainless steel
Steel
Blue "carbide hard" surface treatment
Universal shank
Fully ground extra large flutes |
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| Professional routers for Fiberglass and Non-Metallic Materials in Fractional and Metric...Quality selection of Wood Routers |
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End Mills
Unequal Helix, for Stainless Steel and exotic alloys
Cutters for Aluminium
Suitable for High Speed Machining |
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Circular milling machine cutter TZ18
- standard groove ring (o-ring) dimensions
- unused cutting edges are protected by cutter body
- suitable for high speed cutting
- precision slotting is possible |
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PRIMAVANT UP90
- UEGW professional inserts has 4 cutting edges and facilitates 90° operations
- extreme high feed rates in face milling are possible
- pocket milling and ramping are possible
- suitable for mold work
Copy milling machine cutter RO18
- RDGX-insert with facets prevents twisting and defines while indexing
- axial and radial cutting angeles guarantee a soft and free cut
- smooth running at high feeds using fine tooth pitch design |
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The new 7791VS family of plunging cutters is ideal for fast metal removal in aerospace and mold applications. Plunging operations are faster and more productive than profiling operations.
- Ideal tool for step over-plunge-slotting and core
plunging.
- High metal removal rate and excellent chip
evacuation.
- Principally Z-axial cutting force minimizes tool
deflection and side forces.
- System extremely efficient in all roughing operations and deep
cavities.
- Ideal for aerospace and mould making industries.
- Wide range of grades and geometry for all applications. |
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SIGNAVANT SN75
- for machining cast iron,extreme soft and free cutting through positive geometry
- SNHX-professional insert utilizes 8 cutting edges for economy
- large depth of cut allows high volumes of metal removal
AVANTOP VC1.1 / VC2.2
- high metal removal rates using fine pitch design
- easy indexing because of a wedge
- free and soft cutting
AVANTOP KC1.1 / KC2.2
- 8-cutting edge OFensiva1505 insert
- double clamping allows extremely high feed rates
- wedge secures insert and prevents movement
Face milling cutter SE45
- suitable for roughing and finishing with the same insert
- up to 8mm depth of cut is possible
- square insert provides stable assembling
Face milling cutter SX45
- suitabe for roughing and finishing with the same insert
- large depth of the cut <8,8mm
- double clamping provides stability and easy indexing
FINAVANT OF1.1
- new cartridge clamp system
- exact fit of the cartridge in the cutter body
- easy setting
- high precicion of radial run out and very good surface quality
Cartridge face milling cutter MSK45
- new clamping system of wedge on the tool body
- cutter body facilitates different cartridges accommodating
different insert geometries
- consistent axial and radial run out due the precision cartridges |
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Face Milling
Kennametal has one of the largest ranges of face milling cutters manufacturers, including the grades and geometries to suit all the materials.
KSCM Alu Mill
Productivity industrial booster in aluminum face milling
KSOM
Best productivity in face milling
KSOM Mini
A new dimension in face milling performance |
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CoroMill 245 is the most versatile facemill on the market. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 245 is the first choice cutter for versatile facemilling.
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CoroMill® 245-18 is a robust cutter with large, thick inserts capable of heavy chip removal rates. This larger version of CoroMill 245-12 widens the choices available and will cover more demanding applications.
CoroMill 245-18 is light cutting making it the power-efficient first choice facemill for most ISO-P, -M and -K materials in the ISO 50 and 60 machining centres. It is capable of milling surfaces with excellent finish – particularly when used with wiper inserts.
Reinforced cutting edges for 6-8 mm deep cuts within a feed range of 0.2 up to 0.4 mm enable the cutter to mill blanks with forging scale and large variations in required depth of cut. Under favourable conditions a max cutting depth of 10 mm is achievable.
CoroMill 245-18 is available in diameters 80-250 mm as coarse, close and extra close pitch for maximum performance in different machining conditions. |
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The CoroMill 390 endmill offers precision performance in a class of its own. In many ways, the CoroMill 390 is the first high-precision indexable endmill. Playing in the same league as solid endmills.
The CoroMill 390 produces mirror finish surfaces and true 90° shoulders. Noise and vibration are reduced to a very low level.
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HSM is not simply high cutting speed. It should be regarded as a process where the operations are performed by very specific methods and on high precision production equipment.
HSM is not necessarily high spindle speed machining. Many HSM applications are performed at moderate spindle speeds and with large sized cutters.
HSM is performed in finishing on hardened steel at high speeds and feeds, often 4-6 times conventional cutting data.
HSM is High Productive Machining of small-sized components in roughing to finishing and in finishing and super-finishing in components of all sizes.
HSM will grow in importance the more net shape the component become.
HSM today, is mainly performed on taper 40 machines.
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