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| The KBK professional crane construction kit is a system designed for building a wide variety of cranes and suspension monorails from only a few standard components. Various profile section sizes can be combined within a crane installation to achieve the optimum configuration. This is demonstrated by installations tailored to meet specific application requirements, from simple suspension monorails to complex area-serving material flow solutions. Whatever the variant, one factor always remains the same: the cranes utilise the free space beneath the ceiling, thus leaving valuable floor space free for other productive activities. Manufactured in large series, KBK components offer high functional reliability, a long service life and good value for money. |
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| Standard cranes are largely constructed of standardised component assemblies. They range from single-girder cranes with a 1 ton load capacity to large double-girder cranes with a maximum load capacity of 80 tons. Standardised sub-assemblies enable you to benefit from series manufacturing methods, which guarantee consistently cost-effective and high-quality results. Extended standard cranes provide tailored solutions that go far beyond the already wide range of standard designs. |
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STAHL CraneSystems is the specialist for high-performance cranes in the upper S.W.L. range. This naturally includes the double girder overhead travelling professional crane with an S.W.L. of up to 160,000 kg and a span of up to 30 m. Large, unwieldy loads can be handled extremely safely and accurately. This is particularly true when several hoists manufacturer equipped with a precise electronic synchro control are used in tandem operation.
The double girder overhead travelling crane can be integrated into planned or existing buildings utilising special installation variants. The top hook position brings particular advantages on a double girder overhead travelling crane. The load hook is lifted between the crane girders. Additional requirements such as maintenance platforms on crab or crane, cabins or higher crane travel speeds can be achieved quickly and easily.
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When it is a question of the safety of man and machine in hazardous areas, STAHL CraneSystems is pioneering, forceful and consistent.
The STAHL CraneSystems GmbH is regarded as a specialist for explosion protection world-wide. With our experience and our know-how from many decades, our own fundamental research and our own R&D, with approvals from the Federal Physico-Technical Institute (PTB) and other test institutes in many countries, STAHL CraneSystems occupies a special position in this field. All components of a professional crane or manufacturers of hoist are strictly from our own production, from motor and brake to control and switchgear.
This ensures optimum, high-quality explosion protection. The new rigorous ATEX regulations on mechanical explosion protection are of course met. STAHL CraneSystems was the first manufacturer of overhead material flow technology to implement the ATEX 100a directive 94/9 in its production programme. |
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STAHL CraneSystems developed the innovative small professional crane technology KT 2000 as early as 1984. This high-quality modular system is specially designed for the S.W.L. range up to 2,000 kg.
With a single rail size, overhead monorails, suspension and overhead travelling cranes can be assembled individually and economically. Straight and curved sections and crossovers, switch points and industrial turntables are assembled with plug and bolt elements and can thus be modified if necessary to suit new, individual production requirements.
STAHL CraneSystems's LCS small crane system has been on the market since 2004. Constructed as a simple modular system for plug and bolt assembly, it is designed for the S.W.L. range up to 1,500 kg or 2,000 kg. |
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ABUS Overhead Travelling Cranes lift loads up to 100 tonnes SWL and transport them to any point chosen within the building area. They are available in 4 different versions for a variety of applications: Single Girder Cranes, Double Girder Cranes, Underslung cranes and Single Girder Wall Travelling cranes.
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- Overhead travelling cranes from 1 to 50 Tonne
Single girder, double girder
- Gantry cranes, semi gantry cranes from 1 to 50 Tonne
- Underslung cranes from 1 to 50 Tonne
- Customized Standard equipment
Customazations to client requirements such as :
Automation, variable speed drives, low headroom
cranes and to suit particular environment conditions
such as : Galvanizing plants, aluminium smelters
steel mills. |
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The modular "Canal" elements are cold-pressed channel sections specifically designed to provide the craneway for the electrical manufacturer of chain hoists of the DMK series.
These elements are the key items of a modular load hoisting and handling center that is simple and quick to assemble.
The installation, modification or change of installation site procedure of this system is very simple, as it includes only standard bolted modules, and thus frees the user from the need to perform expansive and time consuming brazing operations.
This system is very flexible and easily expandable. |
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With immediate effect J.D. Neuhaus offers for professional crane manufacturer crane kits with pneumatic drives.
With these crane kits overhead travelling cranes up to 10 t capacity can be built very simply and economically especially for applications in hazardous areas.
The crane manufacturer provides the main girder and JDN delivers all the components that are necessary to built an air powered crane in various packages:
- end carriages with pneumatic drives
- energy industrial feeding systems
- safety accessories
- and of course the appropriate air hoist with trolley.
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JDN air cranes in standard version are suitable for working in hazardous areas.
The delivery programme comprises explosion-proof
- supplier of overhead cranes
- suspension cranes as well as
- slewing cranes
- which can be adapted to your individual demands as complete special installations are our speciality.
Different JDN Cranes in Detail
- overhead cranes with one or two main girders
- suspension cranes also with minimised headroom - with special low headroom trolleys
- slewing cranes
- cranes with mechanically coupled synchronised hoists manufacturer
- cranes with parallel hoists
- carrying capacities up to 50 t
- with spans up to 18 m
Higher carrying capacities and spans on request.
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STAHL CraneSystems's single girder overhead travelling professional crane with an S.W.L. of up to 16,000 kg is flexible and astonishingly adaptable. It runs on the top flange of the crane runway. Its use enables rational, economical material flow solutions to be achieved even in low or small buildings.
The existing space can be utilised to the full by using various installation variants. The crane bridge girder can be individually adapted either -flush at top- (EL-A), -flush at bottom- (EL-B) or -raised up- (EL-C). A clearance of approx. 100 mm to the ceiling is specified for single girder overhead travelling cranes. Particularly in low-ceilinged rooms, this permits minimum headrooms and optimum adaptation to the building profile. The height of lift can be increased even further by using an STAHL CraneSystems cantilever crab. |
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| The ABUS HB-System is a modular designed professional crane system with load capacities up to 2 t SWL. The system can be adapted to the conditions and dimensions of almost any application and reliably mounted on a wide range of different ceilings can easily be extended any time allowing it to grow with your business. |
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Double industrial winch bridge cranes
for use in loading smelting industrial furnaces.
Main hook capacity 50 t
Auxiliary hook capacity 10 t
Hook lift 12 m.
Gauge (track width) 28 m
Hoisting speed 12 m/min.
Trolley speed 30 m/min.
Bridge glide speed 60 m/min
Class A7 M7. |
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Double girder overhead cranes with electric rope industrial winches fully designed and produced by Bonfanti.
The Bonfanti's cranes are designed and produced in the respect of the ISO 9001 norms (TUV).
Main features:
- CE certification
- Hoisting capacity: from 10 to 300 metric ton
- Span: up to 40 meters
- Service typology: the cranes and winches range is standardized to cover all the usage typologies (FEM classes: from M3 to M8) with all the capacities declared above.
Speed: Different choises in function of the capacity and of the service typologies
- Hook path: up to 30 meters
- Possibility to install on the same professional crane:
- Two Winches on the same trolley
- Two different winch trolleys
- One Winch and one auxiliary industrial hoist on the same trolley
- Crane movements managed by inverter control
- Crane overall minimized
- Pendant pushbutton or remote control
Hoisting capacities, hook paths or crane spans over that declared above are produced with specific design |
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Bonfanti produces a range of standardized professional crane components (named "crane kit") intended for those who want to assemble and complete their own bridge crane.
A complete crane kit is composed by all the crane accessories unless the main beams.
The main kit components are:
1) Industrial winch trolley or Hoist trolley complete of:
- Electrical rope Winch or Electrical rope hoist
- Translation machanism complete of own motorgears
- Electrical power box
- Safety hoisting and translation end-switches
- Complete electrical wiring of all the equipments installed on the trolley
2) End-carriages complete of mechanisms and own motorgears
3) Coupling plates between End-carriages and crane girders
4) Electrical power box
5) Cables festoon for the connection of the electrical equipments of the crane trolley with the main electrical power box. The cables festoon are supplied with a length right to the crane span.
6) Pendant pushbutton (already connected with its electrical cable) and/or professional remote control
7) Safety crane end-switches (they are already connected with their specific industrial electrical cables)
8) Accessories (for end-switches, safety and obbligatory signals, beeper, etc)
The kits are supplied also not completed; it means that is possible buy only some of the components above described.
The kit is customized in function of the main requirements of the crane:
- Crane span
- Hook path
- Service Typology
- Operative environment
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STANDARDIZED double and single girder suppliers of overhead cranes with capacity from 3,2 to 20 metric ton and span between 10 and 30 meters.
The Bonfanti's cranes are designed and produced in the respect of the ISO 9001 norms (TUV).
Main features:
- CE certification
- Hoisting movement realized with high quality electric rope hoist
- Different models in function to the various service typologies (FEM class)
- Possibility to install 2 different travelling manufacturers of hoists on the same professional crane
- Easy installation and maintenance
- Modern and compact design, reduced weight and high utilization of the available spaces
- Motorgears of our production
- Option to manage all the crane movements with industrial inverter regolation
- Cranes commands using pendant or remote control pushbuttons
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- Demag Standard Single Girder Under Running Professional crane products are designed to provide the optimal combination of performance and price.
- Our girder construction utilizes two types: WF beams or our unique box girder design.
- WF beams are used for cranes up through 10 ton capacity and 60 foot spans.
- Box girders are used for spans greater than 60 feet up through 10 tons and all spans up through 15 ton capacity. The design of the box girders provide for maximum strength with minimum weight. while modular end trucks allow for on-site installation.
- Standard bridge cranes include 2-speed selection for industrial hoist and travel drives. Standard option packages include but are not limited to: variable frequency control, 2-speed variations, professional remote control, dual hoist arrangements and outdoor protection. |
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This typology of overhead bridge professional crane is used when the rails don't permit the bearing suppliers of the end carriages on the top position.
The travelling units of the bridge crane are appended to the rail ways.
The crane is constructed around the travelling units in order to maximize the space usage and minimize the crane overalls.
The Bonfanti's cranes are developed and produced in the respect of the ISO 9001 norms (TUV)
Main features:
- CE certification
- Hoisting capacity: up to 2 metric ton
- Span: up to 12 meters
- Suitable for installations under ceiling
- Hoisting unit: High quality manufacturer of electric hoist
- Possibility to manage the traveling movements with industrial inverter control
- Pendant push-button or professional remote control |
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Complete range of high performance overhead travelling cranes for all industrial sectors.
SPECIFICATIONS
- Complete bridge cranes from 10 up to 400 t
- Span from 15 up to 40 m
- Possibility of two winch trolleys and/or auxiliary winch
- FEM class and speeds planned for any type of duty
- Easy erection and maintenance |
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Prim supplies a complete range of components for the manufacture of e.o.t. cranes, rubber tyred gantry cranes, rail-mounted gantry cranes and renewal of already existing machines.
SPECIFICATIONS
- Winch trolleys
- End- carriages and wheel assembly
- Reduction units
- Control electric systems
- Accessories and components for the electric equipment
- Remote radio-controls or professional joystick controllers
- Planning and working drawings of box girders
- Assembly, installation and maintenance training |
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HCS Series - High power Professional crane System 10-400 t
A range of components and cranes from 10 to 400 t designed with standard solutions for every type of usage and class of service.
Since 1926, Prim has been builting plants for the most important lifting requirements in every industrial sector.
High load-bearing capacity and guarantees of safety, versatility and adaptability to production processes, automation of work cycles and 80 years of experience make Prim a standard setter in the lifting market.
All Prim plants are fitted with SEW Eurodrive gearmotors. |
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A range of components and cranes from 10 to 400 t designed with standard solutions for every type of usage and class of service.
Since 1926, Prim has been builting plants for the most important lifting requirements in every industrial sector.
High load-bearing capacity and guarantees of safety, versatility and adaptability to production processes, automation of work cycles and 80 years of experience make Prim a standard setter in the lifting market.
All Prim plants are fitted with SEW Eurodrive gearmotors. |
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The Verlinde complete range of components for EOT cranes enables you to build a complete EAT professional crane of high performance.
End carriages
Control panel
Mobile push-boutton box.
Available too electric chain and wire rope
supplier of hoist with motorised travel type Eurochain VL
and Eurobloc VS with substantial range with
variety of hoisting and travel speed |
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The DGR series is characterised by its adaptability, versatility of use and easy installation in order to suit the needs of the OEM.
The components are manufactured according to the quality standard and certified UNI EN ISO 9001 : 2000
The wheel drive unit DGR is made by modular concept of drive group and idler group and with angle support concept, ideal to suit both, bolted and welded fixing frame to unit.
The carbon steel professional wheels are provided with diameters of 125 to 315 mm, suitable to rail of 30 to 65 mm width.
The 2 speed motors are self braking type, progressive starting, with professional fan and the tapered professional brake ensures a fast braking action that remains reliable upon time accrual.
Motors protection IP55, insulation in class F
Electrical feeding 400V-3ph-50 Hz.
Acoustic level less than 85 dB(a). |
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| Components for anti overhead travelling cranes deflagrating and anti sparks. These Components answer are Ex, in conformity with standard ATEX. Also available in zone 22. |
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