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| We are pleased to inform you that TAMPOPRINT AG has extended its delivery programme by the successful further developments of the well proven 2-lane tampon printing machine types „Rotoprint“ and „Continua“. The extension of the „Rotoprint“ to 3 lanes allows an output of 150.-180.000 closures / h, printed with 1 to 3 colours and with a max. parts diameter of 26-32 mm. Closures with a diameter of 38-50 mm can be decorated with an output of up to 120.000 parts / h with 1 to 3 colours. The combination of the electro-mechanical drive by means of a toothed wheel and the use of only one printing cylinder (manufactured for a precise fitting on a rotary gravure laser) per ink unit lead to a perfect accuracy with an accordingly high machine efficiency. The advantage is first of all that only one cliché cylinder 100x150 mm per printing unit is needed and therefore the set-up costs remain low. Compared with the “Rotoprint”, on the 3-lane “Continua” it is possible to achieve a quality print with an output of more than 180.000 closures / h, using up to 5 colours. Both machine types have as a standard feature a new gas pretreatment which is automatically controlled depending on the printing speed and thereby achieve an optimum ink adhesion. After the cold air intermediate drying for both lines also the end drying can take place by means of gas. Optionally it is possible to integrate camera systems for the print image control. The components are fitted to our printing lines with a new sorting elevator that is gentle to the parts and colour-independent. The feeding of the closures takes place via gravitation, without mechanical damage and without air consumption. |
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Designed for the decoration in full colour of PVC toy-balls from 4” up to 10” over 360°
Installation with intelligent controls
Built in a modular way, expandable according to the required number of colours
Varnishing of the ball in line
Output: 500 cycles per hour
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Automatic Cap Printing Machines with intelligent controls
Superb photo quality, full colour printing, resolution 200 Lpi with solvent or UV ink + UV varnish protection
Integrated pre-treatment and drying
Print parameters for different images are stored in memory
Very high scratch resistance
The output is 65.000 to 70.000 caps per hour (Ø 28 mm - full colour); with other machinetype capacities up to 200.000 caps per hour
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Unique direct printing technology with specialised inks
Clean and accurately positioned print on each product
Up to 10 colours with integrated backstamp
Maximum image diameter of 320 mm
Capacity up to 500 prints/hour (in function of object, size, shape and number of colours)
Quick changeover, fast set-up, easy cleaning
Other configurations: MonoColor (up to Ø 350 mm inkcup) |
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Multicolour decoration with wood or marble structure on 1, 2 or 3 sides simultaneously up to 400 mm width, with solvent ink, UV ink, water based ink. Finishing with UV varnish.
Printed decoration is as well as for inside as outside use (10 year guarantee).
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The market demands more and more compact and flexible designs for automations and system solutions. For machines with high hourly outputs the camera inspection of good and bad parts has become a standard feature in the meantime; additional processes such as assembly or checking have to be integrated. It is, however, necessary that semi-automatic machines for smaller but often changing series can be retrofit within a very short period of time.
High-speed pad printing machine as a symbiosis of machine construction and application engineering by TAMPOPRINT® AG. As a leading turn-key supplier TAMPOPRINT is able to implement customer URS (User Requirement Specifications) into special machinery. |
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There is a clear trend towards automations, and additionally beside of the successful standards even to customized system solutions for the special demands of our customers from all over the world. The export share is over 60%. High-precision marking, often combined with the European hygiene standards as it is often the case in the pharmaceutical supply industry, are the key tasks for the tampon printing at TAMPOPRINT AG.
The ALFALAS laser systems are a complement to the tampon printing and one cannot imagine the modern marking processes without them. Whether day and night design in the automotive or telecommunication industries, wood grain design or marking of spare parts. There are often machine lines which represent a symbiosis of both marking technologies.
The perishability of the modern industrial design and individually adapted workpieces require a just-in-time production with a low number of pieces and this will well accommodate the laser marking. |
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We are a medium-sized, globally renowned high-tech company from the Stuttgart area, and for almost fifty years have provided a range of decorative and marking technologies offering unparalleled opportunities.
Since the invention of the industrial tampon printing process by owner Wilfried Philipp in 1968, the opportunities in the field of ‘tampon printing’ have been subject to constant development. New materials and the ALFALAS laser system technology in particular have also contributed to this.
The extensive range of standard tampon printing machines includes a wide range of models and options that allow us to tailor the machines and automated systems precisely to the needs of the customer.
The best trained employees, state-of-the-art production facilities and effective organisational structures are just the start of what we have to offer.
The DIN ISO 9001 certification requirements are fulfilled. |
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Serie LOGICA is a range of machinery studied and realized to simplify the pad printing process.
Their technological contents, as the CN electric operation, make these machines versatile and useful for any needs.
Serie LOGICA is splitted in 2 lines dedicated to different exigencies:
HIGHSPEED LINE main characteristics are high working cycles on small/medium size objects and an easy setting to be transformed in a real pad printing plant.
With HIGHSPEED LINE, TOSH improves the pad printing application opportunity even on applications where pad printing was excluded by machines technical limits.
FLEXIBLE LINE, developed for multicolour print on medium/big size objects (till 10 in a single cycle), distinguish itself with a great operative flexibility that mix very fast production changes with high production cadences. |
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Our latest concept in pad printing machine design is where the
customer’s requirements are converted into a product that totally
meets their printing needs. During the design and development of
these machines, attention is given to the smallest of detail to
ultimately provide a machine with a very high operating flexibility,
and which is still operator and maintenance friendly. At the heart of
the entire new generation SL-pad printing machines is the use of the
latest technologies.
The machine is fitted with a free programmable PLC, which gives
the control advantages detailed below.
- Individual print job programs and parameters are stored in
memory and can be recalled at the press of a button. This
gives ease of machine set up and a reduction in both set up
and down times giving increases in both production and profit.
- The parameters once set, can be locked by an access code
to prevent alterations by unauthorized personnel.
- Operating control by visual touch screen panel.
- Machine self-diagnostic check
- Machine can be used as a stand alone or integrated into an automated system.
Machine movement is provided by two, frequency controlled electric motors. These drive the pad stroke and
printing plate movement, and by using the electric drive coupled to the controllability of the PLC, the following
printing advantages becomes available.
- Speed and movement can by finally adjusted to give a smooth printing action with guaranteed print quality.
- Having an electric drive the machines dies not suffer from air pressure fluctuations, the result being you
get better and more constant print quality.
- Low running costs, which increases your company’s competitiveness.
- Increased printing force allows you to optimize your printing operations by allowing you to use pads that
are larger, harder and with steeper sides. |
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The remit for the construction of the ‘Rotoprint’ model was a compact design while still achieving a high output.
The concept allows an output of up to 100,000 or 150,000 units/hour for closures with a 28 mm diameter, depending on the settings.
For closures with a 38 mm diameter, the machine achieves an output of approximately 75,000 or 110,000 units/hour.
The ‘Rotoprint’ can be set up for print images with 1–3 colours.
With all variants, parts are fed using the well proven sorting elevator, eliminating the need for unnecessary machine stops due to closures being the wrong way round. The storage reservoir of the sorting elevator can be filled on request using the Octabin tilting stations.
The system is fitted with exchangeable mandrels. This guarantees a quick and economical process changeover on the system when printing several cap types.
The ‘RTI 2000’ printing unit is operated without the use of any tools and requires no external ink supply systems. This dramatically reduces set-up times and ensures trouble-free operation. Gas is used in the process of end drying. This guarantees that the ink dries quickly and assists ink adhesion.
The products are discharged in correct position on a cold-air drying conveyor.
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Reliability and economy were united with the screen
printing machines of the SP-series, which
corresponds to the requirements of a modern
production. The ST machines is characterised by
longevity and robustness, this sets new yardsticks
with printing machines. An optimal operator and a
very low maintenance and thus a economical
enterprise round the advantages off
The drive of the blade carriage and the blade stroke
take place by means of steered electric motors.
Squeegee pressure is adjusted with one
mechanically, fitted with springs cam disc. The
speeds and movements can be stopped individually.
The operation been made by a Touch screen on
which all machine functions to be indicated and
selected.
The machines are prepaired for the use of peripheral devices, like round formwork tables, inflation devices,
indexations for multi colorprinting etc..
Also with a few steps can the machine be converted to round printing.
The operation of the machine is made by a Touch-screen. |
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| The result of years of research and experience in the field of pad printing, this machine is able to print from 1 to 5 colours. Computerised electronic control with 4 axes, movements by means of motors and ball screws. Independent horizontal strokes of pads and sealed ink cups (or open plate-holding inktray) and vertical strokes of pads and piece-holder axes. The machine is designed for a wide variety of accessories giving very great control and for maximum printing precision, also over time. High productivity. |
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6 Colors Offset Printer
4 Colors in 1 line plate to ensure the average printing roller pressure from start to end.
Model: HS-480WD
- Computer to Film system.
- Motor driving conveyor loading/unloading type according to CE required, no moving parts outside.
- Linear indexing printing conveyor table.
- 4 colors in one line plate to ensure the average printing roller pressure from start to end.
- Alternative or combination for screen and offset printing.
- Quick plate change
- Fully compatible integration with ldent code and print label check. (optional)
- Special printing table design, no ink contamination.
- Quick change from CD to DVD printing. |
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Printing International offers you a wide range of standard pad printing machines for a lot of print applications: all sorts of plastic, wood, metal, leather, etc. Those systems are available with an open or closed inkcup (patented). It’s possible with the standard machines to print images to a maximum diameter of 145 mm.
All the consumables for pad printing are available by Printing International: pads, printing plates, printing inks,…
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Suitable for non-deforming materials especially for uneven printing surface, such as computer keys, stationery, golf ball, etc.
Specification
1. Micro-computer control, with single/automatic operation, printing quantity / printing & flooding
times setting, light/beeper indication.
2. X / Y table left-right & up-down adjustment
3. Tampon pad / Doctor blade pressure adjustment. |
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| This machine has been designed for print sizes from 80 mm, with 90 mm Øeter sealed ink cup, one colour, for bench use or with base. Up to 7 electronically controlled speeds; with microprocessor-controlled pneumatic movement, manually adjustable vertical stroke. High productivity. |
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Pad printing is an indirect gravure printing process. The copy or image is etched into a steel plate called a cliche. The cliche is inked and then cleaned with a doctor blade. This leaves the ink in the etched areas only. A flexible silicone pad picks up the image from the cliche and then transfers the image to the product.THIS SYSTEM is adaptable to a variety of shapes and contours on parts with a variation in the surface, yet fine detail and precise copy can be achieved. Two color process is obtained with exact registration. Pad Printing is ideal for decorating toys, plastic housewares, and injected mold components.
This technology also lends itself to marking electronic components such as resistors, canisters, and connectors. Any part, plastic, ceramic, or metal can be production marked by this process. The equipment can be semi or fully automated, yet remains a low capital expenditure. |
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Suitable for non-deforming material or rigid substrate flat surface printing, such as acrylic sheets, transferring paper, computer keys, stationery, golf ball, etc.
Suitable for non-deforming material or rigid substrate round / conical / oval printing, such as bottles drun, glass, etc. |
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PAD PRINTING MACHINE GTO EVOLUTION 5 COLOURS MAXI WITH DISERFIED DESCENT
- Supporting frame completely in aluminium casting
- Electro-pneumatic operation
- Equipped with 5 closed ink cups, Ø 110 mm. with internal and external teflon coating to reduce the cleaning operations and times
- Type block size 300x125 mm.
- Max printing area 100x90 mm.
- Bed in painted sheet, included
- Programs with 1-2-3-4-5 colours
- Equipped by, individual pad Dow stroke every cylinder
- Double colour intake program included
- Speed/pause adjustment through keyboard
- Electronic piece shifting unit, programmable through the external keyboard
- Type block holding bed adjustable on two axes
- Pad down stroke adjustment through keyboard with on-screen display
- Piece counter with displaying of hour average production rates
- Sliding side guards
- Decibel noise level reduction filters
- Piece holder, adjustable on the three axes, complete with oscillating adjustment to facilitate the printing on objects
- With diagonal level
- 220 Volt
- 6 Bar |
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ROTOTAK 5
The rotary 1-colour pad printing system used to print shaped heels or monoblock soles in one colour to obtain a leather effect, floral decorations or other effects. System description:
Pad printing machine GTO EVO MAXI 1 C. SLIDER:
Type block dimensions: max 600x200 mm.
Adjustable stroke on two sides.
Electro-pneumatic operation.
Max. printing dimensions: 150x300 mm.
Hermetically sealed inking system with ceramic ring Ø 180 mm.
1 standard cup.
Structure: cast in aluminium alloy
Standard columns on enclosed bearing structure.
Heel handling system:
Handling system of the heel made up of 5 NC interpolated axis system. The 1st axis makes the linear movement of the piece, a 2nd axis turns the piece under the pad simultaneously and in a synchronised manner, the 3rd axis raises and lowers the piece to adapt to the shape of the heel in order to avoid straining the pad excessively. The 4th axis tilts the piece to adapt to the last print, given by the second pad unit. Finally the 5th axis turns around the vertical axis.
The heels are manually positioned by the operator in a blocking device made up of nr. 2 relief and shaped jaws that perfectly grasp the items.
Automatic piece discharger.
Software:
Customised with settings made using a keyboard and through self-learning function.
Possibility to save the operational data on disk for one colour for each model.
Safety systems:
Installed on the actual machine in compliance with current norms, plus EC declaration of conformity.
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Hourly production: Roughly 400 pcs/hour with women and men heels, 200 pcs/hour with monoblock soles. |
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No. 1 ROTOTAK 1 EVO MODEL
Pad-printing machine used to decorate women%u2019s heels with angle open on two sides, front and back, with two strokes for leather, cork and other desired effects.
System description:
- Machine structure cast in aluminium alloy, base included;
- Equipped with No. 2 closed ink cups with 110mm-diameter ceramic ring; the cups are internally and externally coated with Teflon to facilitate the cleaning operations;
- Printing plate dimension for colour 120x450mm.;
- Max. printing dimension 200x90 mm.;
- Control keyboard;
- Electronic and differentiated adjustment for the two pads in printing phase carried out directly through the keyboard with values displayed;
- Printing pause and pick-up pause differentiated adjustment;
- Speed adjustment of each movement by means of flow regulators;
- Printing plates micrometric adjustment on the two axes and diagonal adjustment to obtain a quick centring;
- Heel-holder unit adjustment on the 4 axes, including the oscillating one;
- Possibility to use the machine in single or automatic cycle.
Hourly production: is estimated at 400/500 pieces/hour. |
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There are six models in our line of Printex G2 pad printing machines. Although each model is separated by size and multifunctional capabilities, they are united by a common design criterion that bring advanced and practical advantages to the end user.
Our modular concept incorporates built in mechanical; electrical; and control interface features which enables every model G2 printer ready to mate with automation (yours our ours).
By using an array of optional “plug and play” devices such as our pneumatic or servo actuated slides, motor driven turn tables, carousel or over/under indexers, as well as transverse ink cup drive devices, the user can easily transform a G2 printer to meet different printing situations and requirements.
Six years since its introduction, the G2 “modular concept” has been a proven success, from concept to application, this is what separates G2 from the competition. |
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ROTOTAK 3
Rotating two-colour pad-printing system for the realisation of 1 or 2-colour prints on moulded heels, en bloc soles, such as leather-effect, floral decorations, backgrounds, etc.
Evo Slider 2 GTO Pad-Printer
No. 2 printing plates max. dimensions 545x150 mm;
Electro-pneumatic operation;
Differentiated pad descent system;
Max. printing area 300x130 mm;
Ink flooding system via ink cup with Ø 140 mm ceramic ring;
No. 2 standard cups;
Structure: fusion in aluminium alloy;
Heel/en bloc soles handling system:
special sole/heel handling, consisting of a 3-axis system managed by interpolated C.N.C. The 1st axis performs a linear piece transferring movement; simultaneously and in synchronisation a 2nd axis carries out the rotary movement of the piece underneath the pad; the 3rd axis performs the pad’s upward and downward movement to adapt to the shape of the heel/sole in order to avoid excessive pressure on the pad.
The heels will be manually positioned by the operator into a blocking device made up of no. 2 barbed jaws, suitably shaped for perfect tightening of the components.
By dismantling the rotation system and lifting the printing surface, insoles can also be printed in 1 or 2 colours.
Software:
Customised with settings both via the keyboard and through self-learning;
Possibility to store the data regarding the production of each model on a floppy disk.
Standard protection system on the machine, EC conformity declaration.
Hourly production: is estimated at 300 pcs/hr in 2 colors, 400 pcs/hr in 1 colour |
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PAD PRINTING MACHINE GTO COLIBRI’ EVO
A structure entirely in aluminum alloy. Electro-pneumatic operation. Control panel with pieces-counter, automatic cycle program with introducible pauses, displays with self-diagnosis. Double-ink-loading program (this function enable a greater cover on the printing area), speed control of single movement through flow controls. This machine is the best choice to print small objects in 1 color. Technical Sheet:
Printing color 1
Steel plate size 100 x 165 mm
Max printing area 60 x 60 mm
Closed ink tray Ø 70mm
Print speed 3000 cycles./hr
Maximum print thrust 400 N
Power 220 volt
Air pressure supply
6 bar
Dimension 54 x 46 x 24 cm. |
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The new solvent flatbed printer ‘DMD EP 1600’ from TAMPOPRINT uses newest generation Epson piezo heads to print. With a true resolution of up to 1440 dpi, it is impressive on rigid materials.
The max. speed is up to 28 m²/hour. Media such as PP, PVC, forex, polystyrene, glass, ceramics, dibond panels, metal panels and trade fair wall elements can be printed on with ease.
The standard printing format is 1600 mm x 2500 mm (width x length). The max. material strength is an astonishing 500 mm.
A vacuum table is available as an option for flexible media.
Special designs and dimensions are also available.
The new ‘DMD EP 1600’ Made in Germany is now available and is supplied as a complete system incl. RIP software, installation and orientation, service and maintenance.
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| TOSH offers series of equipments that permit the steel plates or photopolymer plates making having different developing process (water or alcohol) in a very easy, fast and economic way. |
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| The cliché is made from steel or photopolymer upon client's request | | |
