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A very large number of materials:
STEEL
GALVANISED
STAINLESS STEEL
ALUMINIUM
ALLOYS
OTHERS
PVC …
In an extended range of thickness:
From 0.3mm to 30mm
With varied shapes of holes:
ROUND
SQUARE
LONG WITH ROUNDED ENDS
LONG WITH SQUARE ENDS
HEXAGONS…
In sheets or in reels, from single part to large series, flat or shaped, you can find a solution for all your needs from GANTOIS.
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We have available in stock consistent quantities of sheets in standard commercial size 1000 x2000 mm, thicknesses from 0,3 mm up to 10 mm and perforation from 0,3 mm up to 100 mm. Perforation range: round,square and rectangular holes.
Usually holes diameter can not be lower than thickness.
Usually the round holes layout is at 60°. Squared and rectangular holes, instead, are aligned.
Calculation of 1 Sq.M. weight:
ps = absolute (specific) weight (Kg)
v/p = open area (%)
s = thickness mm
kg = [s*ps*(100-v/p)]/100
Open area calculation when holes 60° staggered:
V/p = open area (%)
D = holes diameter (mm)
P = holes pitch (mm)
v/p = (D2*90,7)/p2
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BÖHLER BLECHE, a pioneer in the production of cross-rolled sheets and plates. Offering our clients supreme uniformity in terms of mechanical and physical properties ,as a result, our tool steels, high speed steels, specialities and press plates meet the most stringent demands. Just these more we also have a powder metallurgy facility at our disposal for the production of high performance grades with outstanding properties.
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Sheets
Sheets made of high performance materials.
PLANSEE offers a wide range of cold-rolled sheets made of refractory metals and their alloys. Most of them are available directly from stock thanks to PLANSEE EXPRESS.
Sheets available in the following materials:
* Mo*
* MLR*
* TZM*
* W*
* MLS*
* Ta*
* Cr
* Nb
* standard dimensions via PLANSEE EXPRESS
Furthermore PLANSEE also manufactures sheets made of various high performance materials (e.g. Titanium alloys, WRe, MoRe, etc.). For detailed information please contact your PLANSEE partner.
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PLUS 2D - Metal is a state of the art nesting software for generating optimized layouts and reducing scrap generated by 2 Dimensional cutting processes. Whether your stock is in the form of Sheets or Coils (rolls), once you define your cutting job, the layout software requires just one mouse click to arrange the parts on appropriate stocks. It requires minimum skill and effort from the operator for generating the optimized layouts.
This has optional add-on modules for Ring Optimization, Large Parts with Joints, NC Code generation, Pattern Editing and Bar Code Label generation and printing.
Application Areas:
The software finds application in Gaset, Piston Rings manufacturing, Grating Manufacturing, Industrial Enclosure, HAVC, Panel, Steel Furniture manufacturing, Bus, Truck, Rail coach, Auto body building, Pre-engineered Building manufacturing, Pressure Vessels & Boiler manufacturing and in Sheet Metal Fabricating industry.
Features:
- Simple User Interface.
- Multiple stocks in a single job.
- Supports De-coiling (stock is in the form of coils/rolls)
- Supports both Metric and English units (mm or Inches)
- Supports non-rectangular parts through DXF import, Parametric Part library and standard shapes.
- Integrated inventory database.
- Part assemblies.
- Standard Material library available.
- Support for machine blade length.
- Import data from text files with CSV file wizard or simple copy and paste from spreadsheets and databases.
- User defined patterns for non rectangular parts that can be combined to form nearly rectangular patterns.
- Place standard filler parts or parts from other jobs in the offcut area.
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TopSolid'PunchCut is a fully integrated CAM software for sheet metal processing. It pilots numerically controlled punching machines, 2 and 3 axes laser cutting machines and combined machines. One programming system for all of these technologies guaranties optimal flexibility for the company by making its processes more secure and reliable.
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SICAD Max®
DESCRIPTION
Design and calculation development
This is a design system for technical offices with 2D and 3D options and surface and solid modelling management. It also calculates the flat "unfolding" of sheet metal parts.
FEATURES
SICAD Max effectively solves the following problems:
two-dimensional design
three-dimensional modelling
advanced positioning
work table positioning
automatic tabling
removes hidden lines and shading
overall view/space management
exploded diagram calculations
automatic shot-peening
basic material list
classic company solid model management
parameter management
2D mechanics symbol library
3D mechanics symbol library
variational positioning
DXF interface (reading and writing)
DWG interface (reading and writing)
IGES interface (reading and writing)
unfolding calculations for boxes
unfolding calculations for pipes and hoppers
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Sheet metal design is a core capability of Solid Edge, with support for the entire design-through-fabrication process. Leveraging Synchronous Technology, sheet metal designers can develop models faster using fewer commands, make changes in real-time, edit supplier data, and take designs to production with flat patterns and automatic drawings. Solid Edge delivers the most productive sheet metal CAD package available.
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LIBELLULA [CUT]®
DESCRIPTION
LIBELLULA [CUT] LIBELLULA [CUT] is a programming system for laser, plasma, oxygen lance and water jet etc. cutting machines in the Libellula universe.
It has been designed with the latest technical and computer tools and is compatible with the new Windows 32 and 64 bit platforms.
Libellula[CUT] is also based on the Libellula Univers "One Click" philosophy.
In this area, the "one click" philosophy has led to the development of a range of real application support technology.
ISA (Intelligent Shape Analyzer) technology analyses completely automatically the shapes of each individual piece to be cut and selects the most appropriate nesting method, thereby freeing the user from making long and complex choices that have up until now limited the use
of automatic nesting.
RTC (Ready To Cut) technology automatically activates Libellula[CUT] when a new event is registered (e.g. when a DXF file/files is/are imported), and immediately and automatically recovers all the information needed to perform nesting operations, cutting paths and the post processor procedures requested.
Last of all, QLC (Quality Level Check) technology enables production to be launched for all or only the jobs within certain specific quality parameters. These parameters are chosen when Libellula [CUT] is installed or whenever necessary. If quality standards are not sufficient for the production batch selected, the system attempts to find better solutions by making certain choices that enable the minimum requirements requested to be met.
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Design ready-to-manufacture sheet metal parts
CoCreate Sheet Metal, an integrated module inside CoCreate Modeling, satisfies the needs of even the most demanding sheet metal designers. Companies can build design and manufacturing advice into CoCreate Sheet Metal to simulate design and manufacturing behaviors, making it the ideal productivity add-on for companies designing complex or high volumes of precision sheet metal models and 3D digital prototypes.
Benefits
* Streamline the everyday process of creating and modifying sheets, lips, bends, corner reliefs, punches, and stamps
* Implement modifications across identical sheet metal features at the click of a button, with intelligent feature recognition
* Standardize materials, punches, and stamps to match preferred sheet metal design practices or various sheet metal vendors
* Embed sheet metal design advice to increase design for manufacturability and identify potential manufacturing problems
* Create 3D to 2D associative flat patterns to pass precise manufacturing information from sheet metal parts to 2D drawings
* Generate cost estimates automatically based on material type, volumes, and manufacturing tooling
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- Search by Attribute
Radan CAD/CAM users now have the option to use Radview to search for drawings and symbols by attribute, in addition to the traditional Windows File Open dialog.
- Enhanced auto-dimensioning
Auto-dimensioning now recognises more shapes as individual features. This can dramatically reduce the number of dimensioned points which are added to a drawing.
- Improved setup sheets
User configurable, with thumbnails of parts and more information.
Efficient use of costly materials is of the utmost importance to maximise profitability.
- Improved Common Line Cutting
Auto-tooling of common line cutting has been greatly improved – including intelligent lead-in placement.
- Improved nesting
Up to 50% improved material utilisation for shapes that stack at angles.
- Automatic remnant storage and tracking
When nests are created with spare capacity on the sheet the remnant can be stored for later use.
- Automatic remnant usage
The nester will try all remnants stored in a folder and select the best one to use.
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This module enables you to:
... model using local 3D-CAD-Functions
... import 2D-Views and 3D-Models from other CAD-Systems
... multiple language support
Important functions of this module:
Import 2D: import of 2D-Views into the 3D model
Add 3D: line, arc, areas, flange, notch, solids
Move 3D: turn, transform, duplicate, mirror, profile
Trim 3D: limit, break, change
Variable 3D: stretching, main-dimensions
Corner 3D: edge, bending, round, champfer, cut, rib
Colours 3D: element, plane, shading, hidden lines
Delete 3D: element, object, group, plane
Information 3D: element, distance, angle, auto-dimension
Model 3D: load, save, add, delete, rename
Image 3D: direction, rotation, shading, hidden
Assembly 3D: structure, explode, group
View 3D: direction, plane, rotation, drawing
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Important functions of this module:
Flexible bending consequence production (bend per bend) real time simulation
Collision collection when bending
Conversion of design: DXF, SAT
Tool definition via DXF
File for tools
Special tool operations (foldover, radius etc..)
Dead stop definition
User-defined tables for bending tolerances
Automatic or manual positioning of all axes
Automatic mode (type, edges, attitude)
Estimated production time
ISO Code Editor
ISO Code Output via postprocessor (i.e. Delem)
Printing of CNC programs and machine settings
User specific break forming press modulation
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PLUS BEND – Bending Software: A software which automatically calculates the total flat length of bent component, after the user has fed all the necessary information regarding the bent component, at the click of a button the flat length of the component is calculated. Thus after obtaining the flat length of the bent component and its width we can get the size of the blank to be cut from the stock.
The software can automatically develop the bending schedule and the marker diagram for the bent component.
Application Areas:
PLUS Bend is useful for Cabinet Manufacturers, Manufacturing of Industrial Enclosures, HVAC and Door Manufacturers and a range of industries in Sheet Metal Bending.
Features:
Support for multiple components within the same job.
Simple Wizard like User Interface.
Transfer developed blanks to our Nesting and Optimization software PLUS 2D for nesting.
Support for Metric and English units (mm or Inches).
Calculate K-factor using K-factor wizard.
Detailed RTF output in a simple and concise form.
Scrolling and zooming support in tables.
Feeding of calculated k factors for new material in the k factor table.
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ACT/UNFOLD software offers a complete 3D and 2D working environment which allows to import 3D CAD models, to design sheet metal parts from scratch, to unfold 3D parts and to export the flat patterns to any CAM software for bending, cutting or punching.
You can download an evaluation version of this software and order on line on our website.
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3D Bend
Important functions of this module:
- Flexible bending consequence production (bend per bend) real time simulation
- Collision collection when bending
- Conversion of design: DXF, SAT
- Tool definition via DXF
- File for tools
- Special tool operations (foldover, radius etc..)
- Dead stop definition
- User-defined tables for bending tolerances
- Automatic or manual positioning of all axes
- Automatic mode (type, edges, attitude)
- Estimated production time
- ISO Code Editor
- ISO Code Output via postprocessor (i.e. Delem)
- Printing of CNC programs and machine settings
- User specific break forming press modulation
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The extension beyond the edge and bevel ( with angle of 30°, 35°?37.5° or 45°) of the metallic plates from 4 to 50 mm of thickness is able be performed from the machines of the series B.
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The BM-20 is a new generation, easy to use, portable, heavy duty machine designed for beveling steel plates and pipes prior to welding. This bevelling machine is fitted with two milling heads each holding six inserts, allowing smooth operation and exceptional efficiency. One set of inserts can last for up to 2000 meters of bevelled steel edge and allows to work with an output around 1.5 meters/minute (depending on the amount of the metal being removed).The BM-20 incorporates many safety features. It has a state of the art electronic control module protecting the operator, the machine and tools. It is equipped with guide rolls, which make it easy and light to operate.
BM-20 TECHNICAL DATA
Power supply: 1,1 KW, 230 VAC, on request 110 VAC
Motor: inductive with increased start-up current
Motor speed: 2.820 RPM
Tooling: 2 milling heads with 12 square inserts
Standard angles range: 15-60º
Weight: 20 kg
Optional functions: Facing-off, Pipe bevelling, R3-rounding
Ordering No. 230 VAC: FRE-0075-10-20-01-0
Ordering No. 110 VAC: FRE-0075-10-10-00-0
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Foot operated hydraulic punching system for sheet steel for round holes up to 142.8mm diameter and square holes up to 142.8mm square
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The SML-F has been designed for the larger panel-builder producing floor-standing control panels which require quantities of round and square holes in proprietary, pre-painted enclosures. By using a foot pump, there is less operator fatigue and both hands are free to position the punch.
It uses standard SML 3-point industrial duty punches made from tool steel, hardened and ground. The design of the 3-point punch guarantees that the blank is easily removable from the die. Square and rectangular punches are machined from single blocks of high grade tool steel to give maximum strength and dimensional accuracy.
The foot pump has a smooth and powerful action. Pressure release is by means of a toe operated side lever to avoid bending down.
This is a 2-speed pump for rapid operation with automatic pressure limiting for safety.
An 11mm pilot hole is required for punches up to 26mm diameter. For hole sizes above this, a 20.5mm pilot hole is needed and this can be made using a standard 20.5mm punch and die.
The method of operation is exactly the same as for the SML-H.
A plastic carrying case is available as an optional extra.
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